{"title":"Proceeding for wiring integrated winding of segmented stators of electric machines","authors":"T. Albrecht, W. Konig, B. Bickel","doi":"10.1109/EDPC.2011.6085562","DOIUrl":null,"url":null,"abstract":"For Hybrid-, Fuel Cell- and battery cars in the future electric motors in a high volume production are required. In the production of these motors the manufacturing process wiring of the coils was indentified as a possible cost potential. The stator of permanent excited electric machines in signle tooth technique consists of separate winded signle teeth, joined with the cupreous bus bar. Hence a production process was developed, realizing winding of all single teeth without wire disruption using needle winding technology. Alongside the cost-intensive manufactured copper blanks could be replaced by a proceeding of integrated wiring, using an adept laying of the wire along the tracks of a wiring assembly. In the paper the developed proceeding for wiring integrated winding of segmented stators is presented and several specific advantages are discussed.","PeriodicalId":333533,"journal":{"name":"2011 1st International Electric Drives Production Conference","volume":null,"pages":null},"PeriodicalIF":0.0000,"publicationDate":"2011-11-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"11","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"2011 1st International Electric Drives Production Conference","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.1109/EDPC.2011.6085562","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"","JCRName":"","Score":null,"Total":0}
引用次数: 11
Abstract
For Hybrid-, Fuel Cell- and battery cars in the future electric motors in a high volume production are required. In the production of these motors the manufacturing process wiring of the coils was indentified as a possible cost potential. The stator of permanent excited electric machines in signle tooth technique consists of separate winded signle teeth, joined with the cupreous bus bar. Hence a production process was developed, realizing winding of all single teeth without wire disruption using needle winding technology. Alongside the cost-intensive manufactured copper blanks could be replaced by a proceeding of integrated wiring, using an adept laying of the wire along the tracks of a wiring assembly. In the paper the developed proceeding for wiring integrated winding of segmented stators is presented and several specific advantages are discussed.