Tool cutting state recognition technology based on machining data characteristics

Guangjun Xie, Niansong Zhang, Aiming Wang, Kang Wang
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Abstract

Tool cutting as the core process of machine tool processing, cutting parameters, tool and parts material, processing procedures and other conditions will directly affect the cutting state of the tool, In order to solve the problem that the tool wear is too fast and the service life is too short, the cutting state of the tool can not be known in time during high-speed milling, a cutting state recognition technology based on spindle vibration signal and machining parameters of the machine tool was proposed. By analyzing the vibration signals and machining parameters of machine tool spindle under different conditions, combining with the methods of feature extraction and feature dimension reduction, the state recognition of cutting tool is completed. Finally, through experiments, the spindle vibration signal of vertical machining center machine tool was collected for feature vector extraction, and the comparison between the original feature vector and the actual value was obtained by dimensionality reduction to predict the cutting state of the tool. The results show that the proposed method has higher accuracy and recognition, and can recognize the cutting state of the cutting tool when cutting parts.
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基于加工数据特征的刀具切削状态识别技术
刀具切削作为机床加工的核心工序,切削参数、刀具及零件材料、加工程序等条件都会直接影响刀具的切削状态,为了解决刀具磨损过快、使用寿命过短的问题,在高速铣削过程中无法及时了解刀具的切削状态;提出了一种基于主轴振动信号和机床加工参数的切削状态识别技术。通过分析机床主轴在不同工况下的振动信号和加工参数,结合特征提取和特征降维的方法,完成刀具的状态识别。最后,通过实验采集立式加工中心机床主轴振动信号进行特征向量提取,并通过降维得到原始特征向量与实际值的比较,预测刀具的切削状态。结果表明,该方法具有较高的精度和识别率,能够在切削零件时识别刀具的切削状态。
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