PREDICTING THE TECHNICAL CONDITION OF AN ELECTRIC SUBMERSIBLE PUMP BASED ON NEURAL NETWORK MODELING

I. Karakulov, A. V. Kluiev, V. Stolbov
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Abstract

The problem of predicting the state of an Electric Submersible Pump during operation is considered. Downtime and shortages caused by pump failure lead to losses in oil pro-duction and require time to replace equipment. By predicting the condition of the equipment, it is possible to minimize pump maintenance costs and reduce well downtime. Expert systems and pre-dictive analytics methods are used to analyze the state of systems. The scientific work uses methods that are based on artificial neural networks. Purpose of research. Elaboration of the issues of fore-casting the technical condition of the pump through by using machine-learning models. Materials and methods. Equipment failure forecasting is carried out using time series analysis. The data was obtained from telemetric sensors of the monitoring system installed on an electric submersible pump. The initial data were taken at one-minute intervals. Initial data preprocessing was carried out. The data was cleared of values (peaks) that are clearly got out of normal operation and places where the phase voltage was equal to zero were removed. An artificial neural network with the LSTM neuron type is used to predict time series. Time series forecasting was carried out for five days. Evaluating system parameters over long periods allows you to assess the condition of its compo-nents and prevent equipment failure. Results. The possibilities of neural networks trained on the ba-sis of data from telemetric sensors of the monitoring system for predicting the values of vertical vi-bration of the pump are investigated. The use of a neural network model in the form of LSTM, which has shown good results in the analysis of time series, is justified. It was found that neural net-works capture the trend well within the time series, which indicates the possibility of using it together with the expert system. Conclusion. The proposed methods and models are tested on real data, which confirms the possibility of their use in the development of an intelligent information system for managing the technical condition of an Electric Submersible Pump during operation.
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基于神经网络建模的电潜泵技术状态预测
研究了电潜泵运行状态的预测问题。泵故障造成的停机和短缺导致石油生产损失,并且需要时间来更换设备。通过预测设备的状态,可以最大限度地降低泵的维护成本,减少井的停机时间。专家系统和预测分析方法用于分析系统的状态。这项科学工作使用了基于人工神经网络的方法。研究目的。阐述了利用机器学习模型对水泵技术状况进行预测的问题。材料和方法。采用时间序列分析方法进行设备故障预测。数据来自安装在电潜泵上的监测系统的遥测传感器。每隔一分钟采集一次初始数据。进行了初步的数据预处理。数据清除了明显脱离正常操作的值(峰值),移除了相电压等于零的地方。采用LSTM神经元类型的人工神经网络对时间序列进行预测。时间序列预测为期5天。长期评估系统参数可以让您评估其组件的状况并防止设备故障。结果。研究了利用监测系统的遥测传感器数据训练神经网络预测泵的垂直振动值的可能性。采用LSTM形式的神经网络模型对时间序列进行分析,取得了良好的效果。结果表明,神经网络能很好地捕捉时间序列内的趋势,这表明了神经网络与专家系统结合使用的可能性。结论。所提出的方法和模型在实际数据上进行了验证,验证了其在开发电潜泵运行过程技术状态管理智能信息系统中的可行性。
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