A study on structural optimization of hydrogen-supply system cabinet in Fuel Cell Vehicle

S. Zuo, Shiwei Zhang, Xiumin Shen, Lin Li
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Abstract

Based on the experimental analysis of vibro-acoustic test of the Fuel Cell Vehicle (FCV) while hydrogen-supply system operating independently, it is the improper structure of the hydrogen pump cabinet in power auxiliary system that led to noise emissions both in and out of the vehicle. Modal test and finite element (FE) modal analysis were carried out to verify the sympathetic vibration frequency as well as to optimize structure of the metal cabinet. Analysis result revealed that the cabinet natural modes were multiples of basic frequency of the excitation source, thus resonance emerged while the hydrogen pump operating. Based on the cabinet FE modal analysis, topology optimization was conducted, according to which strengthening rib was implemented on the cabinet to enhance the stiffness. After the amelioration, the modal frequency was obviously increased with less modals in mid and low frequency band. The after-optimized structure of cabinet can avoid sympathetic vibration while the hydrogen pump operating, which provides valuable reference to reduce the noise and vibration in FCV.
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燃料电池汽车供氢系统箱体结构优化研究
通过对燃料电池汽车(FCV)供氢系统独立运行时振动声测试的实验分析,发现动力辅助系统氢泵柜结构不合理是导致车内外噪声排放的主要原因。进行了模态试验和有限元模态分析,验证了金属柜体的共感振动频率,并对其结构进行了优化。分析结果表明,箱体固有模态是激发源基频的倍数,氢泵运行时产生共振。在对箱体进行有限元模态分析的基础上,对箱体进行了拓扑优化,并在此基础上对箱体进行了加强肋,提高了箱体刚度。改进后,模态频率明显提高,中低频模态减少。经过优化后的箱体结构可以避免氢泵运行时的共感振动,为降低燃料电池汽车的噪声和振动提供了有价值的参考。
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