The selection of the main axis and the forming plane in automatic profiling and stamping lines

Abstract

The article defines the main axis and the profiling plane in automatic profiling and stamping lines. Specific recommendations are given for choosing the position of the main axis and the profiling plane, depending on the configuration of the manufactured parts of the roll-formed section. Under the general name of profiling in the practice of stamping works, it is meant to obtain rigid and light profiles of large length and various configurations from sheet blanks. Profiling is carried out in four ways: in dies on crank presses, in dies on special bending presses, on universal bending machines (edging machines), on profiling roller machines. The first method, profiling on crank presses, is used for complex semi-closed and open profiles of relatively small length, if there are no special bending presses or profiling machines. The second method, profiling on special bending presses, is used for open and semiclosed profiles up to 5 mm long. The advantage of such presses is the possibility of using simple, and therefore cheap, tools in the manufacture. The third method, profiling on universal bending machines (edging machines), is used for bending parts (profiles of a simple shape in straight lines with different coupling radii determined by the radius of the machine ruler, for which the latter has a set of rulers). Bending machines allow bending materials of small thickness. Low productivity and the need for physical labor costs limit the use of these machines. The fourth method, profiling on roller machines, is used for open, semi-closed and closed profiles. The essence of the profiling process is to gradually change the profile drawing of a flat belt to a given profile when it is moved sequentially through several pairs of shaped rollers arranged sequentially one after the other in the same plane and rotating at the same speed. The article describes in detail the fourth method; the advantages and disadvantages are noted.