Fault diagnosis of vibrating screen exciter based on screen box attitude analysis

Jihua Bao, Cijia Zhang, Yi-xin Su
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Abstract

Since it is difficult to accurately identify the minor fault of the early unbalanced exciting force fault of the linear vibrating screen, a fault diagnosis method based on the operating attitude of the screen box is proposed. Firstly, the dynamic analysis of the vibration system of the double axis linear shale shaker is carried out. Based on ADAMS environment, the dynamic simulation model of the double axis linear shale shaker is established, and six kinds of dynamic models of exciter failures are simulated to study the motion law of the screen box under the unbalanced excitation force failure. Further, the simulation analysis and field experiment of each fault dynamic model are carried out, and different fault data are trained and analyzed through the ELM neural network diagnosis algorithm. A set of attitude data acquisition system for the screen box of double axis linear vibrating screen is designed. The results show that the fault of the phase angle of the exciter can be diagnosed by detecting the screen box attitude.
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基于筛箱姿态分析的振动筛激振器故障诊断
针对直线振动筛早期激振力不平衡故障的小故障难以准确识别的问题,提出了一种基于筛箱运行姿态的故障诊断方法。首先,对双轴直线振动筛振动系统进行了动力学分析。基于ADAMS环境,建立了双轴直线振动筛的动态仿真模型,对激振器失效的6种动态模型进行了仿真,研究了激振力不平衡失效下筛箱的运动规律。进一步,对各故障动态模型进行仿真分析和现场实验,并通过ELM神经网络诊断算法对不同故障数据进行训练和分析。设计了一套双轴直线振动筛筛箱姿态数据采集系统。结果表明,通过检测筛盒姿态可以诊断励磁器相位角故障。
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