Modeling and Simulation for Cooling System of Thermoforming

Yun-de Shen, Zhen-Zhe Li, Ming Ren, S. Seol
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Abstract

Thermoforming is one of the most versatile and economical processes available for polymer products. The cooling process is one of the key processes of thermoforming which effects to quality of final products. In this study, two kinds of 1-d analysis models were developed under the condition of checking the possibility of changing a 2-d to a 1-d problem in a previous study. At first, a model for stability analysis of the cooling system was developed under the condition of considering ABS sheet and mold as lumps. In order to get time-dependent temperature distribution of ABS sheet, another model was developed. The 1-d analysis codes can be widely used for designing the cooling system of thermoforming.
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热成形冷却系统的建模与仿真
热成型是聚合物产品中最通用和最经济的工艺之一。冷却过程是热成形的关键工序之一,直接影响到最终产品的质量。本研究在检验前人研究中二维问题转化为一维问题可能性的前提下,建立了两种一维分析模型。首先,建立了考虑ABS板材和模具为块的冷却系统稳定性分析模型。为了得到ABS片材温度随时间的分布,建立了另一种模型。一维分析程序可广泛用于热成形冷却系统的设计。
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