Analisis Penyebab Cacat Produk Santan Kemasan dalam Penetapan Critical Control Point dengan Pendekatan HACCP di PT. X

Gustiarini Rika Putri, Maria Isfus Senjawati, Yovi Erlinanto
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Abstract

Hazard Analysis Critical Control Point (HACCP) ia a quality control system from the preparation of raw maerials to the product and accepted by consumers. HACCP is a requirement for guaranteeing the safety of food products produced according to company quality standards.PT. X produces packaged coconut milk as one of the main products and has implemented HACCP in every production process of its products. The packaged coconut milk that is produced often gets bloated in the finished product warehouse before the product is distributed. Therefore it is necessary to analyze the application of HACCP in the production of packaged coconut milk. HACCP application in the packaged coconut milk production process has set 4 Critical control points. CCP 1 (UHT Sterilization System & Aseptic Tank), CCP 2 (Filtration 500 micron), CCP 3 (Product Sterilization at 140-148ºC) and CCP 4 (Filling with Astepo Filler Filling Machine). Each Critical Control Point has physical and biological hazards, which must be controlled to ensure food safety. The research objective was to analyze the implementation of HACCP plan for coconut milk products based on SNI No. 01-4852-1998 regarding the HACCP system and analyzing the causes of product defects (bloating) in the determination of the CCP. Based on the analysis of HACCP application and the causes of product defects in packaged coconut milk, product defects due to bloating are not defects in the production process but defects caused by cross-contamination of microbes after filling. Cross contamination occurs due to cracks in the neck of the aseptic bag cup that cannot be detected directly, and the use of tools that should not be used during the filling process.
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通过PT. X的HACCP方法,分析包装产品缺陷的原因
危害分析关键控制点(HACCP)是一种从原料制备到产品形成并为消费者所接受的质量控制体系。HACCP是保证按照公司质量标准生产的食品安全的要求。X以包装椰奶为主要产品之一,在产品的每一个生产环节都实施了HACCP。生产出来的包装好的椰奶在成品仓库中往往会在产品分发之前膨胀。因此,有必要对HACCP在包装椰奶生产中的应用进行分析。HACCP在包装椰奶生产过程中的应用设置了4个关键控制点。CCP 1 (UHT灭菌系统和无菌罐),CCP 2(过滤500微米),CCP 3(产品在140-148ºC灭菌)和CCP 4(用asstepo灌装机灌装)。每个关键控制点都有物理和生物危害,必须加以控制,以确保食品安全。本研究的目的是分析基于SNI No. 01-4852-1998的HACCP体系对椰奶产品HACCP计划的实施情况,分析CCP测定过程中产品缺陷(胀气)的原因。通过对包装椰奶HACCP应用及产品缺陷原因的分析,膨化引起的产品缺陷不是生产过程中的缺陷,而是灌装后微生物交叉污染造成的缺陷。灌装过程中由于无菌袋杯颈部出现无法直接检测到的裂纹,以及使用了不应使用的工具而发生交叉污染。
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