Geometric Error Modeling and Sensitivity Analysis of CNC Internal Circular Compound Grinding Machine

Jinwei Fan, Qiang Liu, Weihua Li, L. Xue, Chenbao Li
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引用次数: 3

Abstract

In order to improve the machining accuracy and efficiency of the hole and sleeve parts, it is necessary to improve the overall grinding accuracy of the CNC (Computer Numerical Control) internal cylindrical compound grinding machine more accurately and efficiently. First of all, it is necessary to clarify the degree of influence of each error parameter on the grinding accuracy, and compensate each error according to the different degree of influence. In this paper, modeling calculation analysis is carried out for a certain type of CNC internal cylindrical compound grinding machine. Firstly, based on the theory of multi-body system dynamics, the topological structure of the CNC internal cylindrical compound grinder is established. According to the topological structure, the position, motion matrix and error matrix of the moving parts of the grinder are written. After data processing, the numerical control internal cylindrical compound grinder is calculated. Use this model to derivate each error parameter to obtain the sensitivity expression of each error parameter. After the actual structure parameters of the grinder are brought into the expression, the sensitivity coefficient of each error parameter can be determined by normalization treatment. The key error parameter with larger sensitivity coefficient is the key error parameter. Finally, several error parameters which have the greatest impact on the overall grinding accuracy of the grinder are obtained. This method provides the basis for the improvement of the grinding accuracy of the subsequent grinder, and creates conditions for the improvement of the machining accuracy of sleeve parts.
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数控内圆复合磨床几何误差建模及灵敏度分析
为了提高孔和套筒零件的加工精度和效率,需要更精确、更高效地提高CNC(计算机数控)内圆复合磨床的整体磨削精度。首先要明确各误差参数对磨削精度的影响程度,并根据不同的影响程度对各误差进行补偿。本文对某型数控内圆复合磨床进行了建模计算分析。首先,基于多体系统动力学理论,建立了数控内圆复合磨床的拓扑结构;根据拓扑结构,写出了磨床运动部件的位置、运动矩阵和误差矩阵。经数据处理后,对数控内圆复合磨床进行了计算。利用该模型推导出各误差参数,得到各误差参数的灵敏度表达式。将磨床实际结构参数代入表达式后,通过归一化处理确定各误差参数的灵敏度系数。灵敏度系数较大的关键误差参数为关键误差参数。最后得到了对磨床整体磨削精度影响最大的几个误差参数。该方法为后续磨床磨削精度的提高提供了依据,也为套筒零件加工精度的提高创造了条件。
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