Substantiation of the parameters of the auger of the feed preparation unit and placement of knives on it

V. S. Khmelovsky, S. E. Potapova
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Abstract

Annotation Purpose. Approbation of the method of determining the design parameters of the auger spiral of the feed preparation unit in the preparation of feed components for feeding, taking into account the interaction of elements: auger, knives, hopper walls. Methods. Theoretical determination of the regularities of reducing the radius of the auger, which is in the hopper of the feed preparation unit in the process of preparing the feed mixture, determines the analytical method of research based on compilation and analysis of equations in the interaction of elements: auger, knives, and hopper walls. Experimental researches are carried out with application of methods of the theory of probability, mathematical statistics, planning of full-factor experiment. The analysis of theoretical data and results of experimental researches is executed with application of applied computer programs and systems. Results. In the feed preparation unit the main working body is a vertical auger. In order to determine the optimal design parameters of the working body, expressions are given for the construction of the auger and the rational interaction of elements: auger, knives, and hopper walls. It is experimentally proved that depending on the design and technological parameters of the feed preparation unit there is an impact on the profitability of the livestock industry. In the process of studying the preparation of feed components for feeding, the influence of the screw speed and the number of knives on the specific energy consumption and quality indicators (grinding and mixing) of the feed mixture was considered. Conclusions 1. During the study of the process of preparation of feed mixture for feeding it was found that in the hopper of the feed preparation unit the lower part of the coil performs the function of collecting feed mixture and feeding it in the vertical direction for further mixing in the middle part of the auger through the unloading window of the hopper. The initial radius of the auger turn is equal to the radius of the hopper at the bottom, except for the technological gap. The upper coil with a knife mounted on it provides active destruction of rolls and packs. 2. With increasing speed of the auger n specific energy increases, and the greater the value of the speed, the more intense the impact on grinding and mixing has the number of knives on the auger, with a stepwise effect. It is experimentally proved that the rational values, of the specific energy, obtained by installing on the auger coil 8 knives and the rotor speed of 25 min-1, while the processing time of the feed components is 7 min. Keywords: auger, mixing, number of knives, lower turn, spiral pitch, efficiency.
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确定进料准备装置螺旋钻的参数和刀具的位置
AnnotationPurpose。在制备供料部件时,考虑到螺旋钻、刀具、料斗壁等因素的相互作用,确定供料制备单元螺旋螺旋设计参数的方法。从理论上确定了饲料配制单元料斗中螺旋钻半径减小的规律,确定了基于螺旋钻、刀具、料斗壁等要素相互作用方程的编制和分析的研究分析方法。运用概率论、数理统计、全因子实验策划等方法进行了实验研究。应用应用计算机程序和系统对理论数据和实验研究结果进行分析。在进料制备单元中,主要工作主体为立式螺旋钻。为了确定工作体的最优设计参数,给出了螺旋钻的构造表达式以及螺旋钻、刀、料斗壁三者之间的合理相互作用。实验证明,饲料配制装置的设计和工艺参数对畜牧业的盈利能力有一定的影响。在研究供料饲料组分的制备过程中,考虑了螺杆转速和刀数对混合饲料比能耗和质量指标(研磨和混合)的影响。在对进料混合料的制备过程进行研究时发现,在进料制备装置的料斗中,线圈的下部起着收集混合料并沿垂直方向进料的作用,通过料斗的卸料窗在螺旋钻中部进一步混合。除工艺间隙外,螺旋钻转弯的初始半径等于底部料斗的半径。上部线圈与刀安装在它提供主动破坏卷和包。随着螺旋钻转速的增加,比能增大,且转速越大,磨混刀数对螺旋钻的影响越强烈,呈阶梯效应。实验证明,在螺旋钻线圈上安装8把刀,转子转速为25 min-1,进料部件加工时间为7 min,得到比能量的合理值。关键词:螺旋钻,混合,刀数,下匝数,螺旋节距,效率。
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