Effect of Inlet Preswirl on the Film Cooling Characteristics of Turbine Vane Surface

Xinnan Chen, Zhigang Li, Jun Li, Qingzong Xu, Qiang Du
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Abstract

Conjugate heat transfer (CHT) analyses were conducted to validate the accuracy of numerical method in the prediction of aerodynamic and thermal performance of the film cooled C3X vane. The effect of inlet preswirl on the film cooling performance of the vane surface was investigated, while the Nu and the net heat flux reduction (NHFR) were also calculated to analyze the heat transfer characteristics. In particular, the effects of clocking positions and swirl orientations of the inlet preswirl with varied mass flow ratios of film coolant were studied individually. The results indicate that the inlet preswirl aligned to the vane leading edge (LE) would significantly enhance the heat transfer on the vane surface while the inlet preswirl aligned to the passage would weaken the heat transfer but lead to a nonuniform distribution of Nu. The inlet preswirl aligned to the LE would also seriously affect the flow structure of the showerhead film coolant and do deteriorate to the film cooling performance on the vane surface especially for the suction surface, in contrast, the inlet preswirl aligned to the passage would even improve the film cooling performance under some mass flow rates of film coolant. Moreover, the disadvantage of inlet preswirl to the downstream film cooling performance is almost negligible, while the inlet preswirl is even beneficial to the film coolant coverage under some mass flow rates of coolant in this paper, especially for the suction surface (SS) with a large mass flow rate and the pressure surface (PS) with a small mass flow rate.
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进口预涡对涡轮叶片表面气膜冷却特性的影响
为了验证数值方法预测膜冷C3X叶片气动和热性能的准确性,进行了共轭传热(CHT)分析。研究了进口预涡对叶片表面气膜冷却性能的影响,并计算了Nu和净热流密度(NHFR),分析了叶片表面的传热特性。特别研究了进口预旋涡的时钟位置和旋流方向对不同膜状冷却剂质量流量比的影响。结果表明:叶片前缘方向的进口预涡能显著增强叶片表面的换热,而通道方向的进口预涡会减弱叶片表面的换热,但会导致Nu分布不均匀。进口预旋向LE方向也会严重影响淋喷头膜状冷却液的流动结构,使叶片表面尤其是吸力表面的膜状冷却性能变差,而进口预旋向通道方向在一定的膜状冷却液质量流量下甚至可以改善膜状冷却液的冷却性能。此外,进口预旋对下游气膜冷却性能的不利几乎可以忽略不计,而在本文所研究的冷却剂的某些质量流量下,进口预旋甚至有利于气膜冷却剂的覆盖,特别是对于大质量流量的吸力面(SS)和小质量流量的压力面(PS)。
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