Analysis of Tube Expansion Using 3D Digital Image Correlation and Numerical Modeling

F. Abbassi, F. Ahmad, A. Karrech, Md.S. Islam
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Abstract

Solid Expandable Tubular Technology (SETT) finds its extensive applications in the oil and gas industries where it is used for well completion and remediation. The purpose of his work is to investigate the material behavior upon expansion and to optimize the parameters that are relevant to the expansion process. Tube expansion tests have been performed using a newly designed experimental setup. Seamless stainless steel (AISI 304) tubes have been deformed and monitored using a Digital Image Correlation (DIC) system to measure the full field displacement. A parametric study has been performed in order to study the effect of key expansion parameters such us mandrel geometry (angle), expansion ratio, mandrel-tube friction on the tube expansion and its buckling. The commercial code VIC-3D has been used to process the strain and displacement data obtained by the charge-coupled device (CCD) cameras. Moreover, the tests have been modeled numerically using the Finite Element Method (FEM) to gain further insight into the stress and strain distributions during metal forming. A good correlation has been observed between the numerical and experimental results.
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利用三维数字图像相关和数值模拟分析管材膨胀
固体膨胀管技术(SETT)在油气行业的完井和修复中有着广泛的应用。他的工作目的是研究材料在膨胀时的行为,并优化与膨胀过程相关的参数。用新设计的实验装置进行了管膨胀试验。采用数字图像相关(DIC)系统对无缝不锈钢(AISI 304)管进行变形和监测,以测量全场位移。为了研究心轴几何形状(角度)、膨胀比、心轴-管摩擦等关键膨胀参数对管的膨胀和屈曲的影响,进行了参数化研究。商业代码VIC-3D已被用于处理由电荷耦合器件(CCD)相机获得的应变和位移数据。此外,利用有限元方法对试验进行了数值模拟,以进一步了解金属成形过程中的应力和应变分布。数值结果与实验结果有很好的相关性。
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