Study on the tensile and the fatigue behavior of air plasma sprayed YSZ TBC systems

Dipak Kumar
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引用次数: 3

Abstract

AbstractThermal barrier coating (TBC) system composing of bond coat, having two different metallic bond coating materials such as NiCoCrAlY and CoNiCrAlY, and top coat, 8YSZ (8 wt%Y2O3-ZrO2) ceramic coating was deposited on aluminum-based alloy by atmoshpheric plasma spray (APS). Fatigue test and tensile test both was performed for TBC sample. The tensile test and fatigue, both results showed that that fracture occurred in 8YSZ coating near the interface of ceramic-bond coating. These lead to the formation of weak inter-bonding strength and the failure of APS 8YSZ TBC. Moreover, in order to better understand the failure process, a deposition mechanism of coating was proposed. Experimental observations of the failed specimens subjected to tensile as well as fatigue loading showed that the coating cracking and spallation processes were different. Tensile results highlighted the different fracture mode and crack propagation up to macroscopic failure. 
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空气等离子喷涂YSZ TBC系统的拉伸和疲劳性能研究
摘要采用大气等离子喷涂(APS)技术,在铝基合金表面沉积了由NiCoCrAlY和CoNiCrAlY两种不同金属结合层和面层组成的8YSZ (8wt %Y2O3-ZrO2)陶瓷涂层。对TBC试样进行了疲劳试验和拉伸试验。拉伸试验和疲劳试验结果表明,8YSZ涂层在陶瓷结合层界面附近发生断裂。这些导致APS 8YSZ TBC形成弱的间键强度和破坏。此外,为了更好地了解涂层的失效过程,提出了涂层的沉积机理。破坏试样在拉伸和疲劳载荷作用下的实验观察表明,涂层开裂和剥落过程是不同的。拉伸结果显示了不同的断裂模式和裂纹扩展直至宏观破坏。
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