OBTAINING A THERMAL INSULATION LAYER FROM MONOLITHIC NON-AUTOCLAVED STRUCTURAL AND THERMAL INSULATION FIBRE FOAM CONCRETE

S. Plehanova, N. Vingradova
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Abstract

the possibility of obtaining structural and thermal insulation foam concrete of non-autoclave hardening with improved construction and technical characteristics for the device of a thermal insulation layer in the con-struction of road pavement due to three-dimensional dispersed reinforcement with polypropylene fiber is theoretically justified and experimentally confirmed. Based on the results of studies of the influence of technological factors on the properties of foam concrete, the optimal content (up to 0.25% of the cement mass) and the length (12 mm) of reinforcing polypropylene fibers have been established, which allows ob-taining high strength indicators of dispersed-reinforced cement stone for bending (an increase of 12-20%) and compression (an increase of 6-12%) compared with non-reinforced cement stone of non-autoclaved foam concrete. The analysis of the process of structure formation of dispersed reinforced foam concrete from the standpoint of a systematic approach based on multifactorial polynomial models of the influence of the ratio of filler and binder, as well as the number of dispersed reinforcing fibers, which is determined by the optimal conditions for the distribution of solid and gas phases, as well as the reinforcement of adjacent interstitial partitions of foam concrete, linking them into one asociate, which ensures the joint work of the material under various external influences. A method was developed to increase the durability of the road surface and eliminate the influence of the frost heaving effect on the quality of the road surface by intro-ducing the necessary amount of effective thermal insulation layer into the road surface design. The analysis of the regularity of the heat transfer process in the soil mass of the roadbed and multilayer road pavement is carried out. Based on the analysis, the values of the necessary resistance to heat transfer of road pavement for the natural and climatic regions of the country are determined and a method for calculating the value of the thermal insulation (frost-proof) layer of road pavement is proposed. A method was developed for calcu-lating the value of the thermal insulation layer using monolithic fibre foam concrete and a nomogram to de-termine the required value of the thermal insulation layer made of monolithic non-autoclaved structural and thermal insulation fibre foam concrete of classes D600-D1000.
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从整体非蒸压结构和保温纤维泡沫混凝土中获得保温层
利用聚丙烯纤维三维分散加固,可获得具有改进结构和技术特性的非蒸压硬化结构和保温泡沫混凝土,用于道路路面施工中的保温层装置,这在理论上是合理的,实验上也得到了证实。根据工艺因素对泡沫混凝土性能影响的研究结果,确定了增强聚丙烯纤维的最佳掺量(水泥质量的0.25%)和长度(12 mm),使分散增强水泥石的抗弯强度指标(提高12-20%)和抗压强度指标(提高6-12%)高于非蒸压泡沫混凝土的非增强水泥石。从多因子多项式模型的角度分析分散增强泡沫混凝土的结构形成过程,该模型基于填料和粘结剂的比例的影响,以及分散增强纤维的数量,这是由固相和气相分布的最佳条件决定的,以及泡沫混凝土相邻间隙分区的加固,将它们连接成一个关联。保证了材料在各种外界影响下的接合工作。通过在路面设计中引入必要数量的有效保温层,提高路面耐久性,消除霜胀效应对路面质量的影响。对路基和多层路面土体的传热过程进行了规律分析。在此基础上,确定了我国自然气候区道路路面的必要传热阻力值,并提出了道路路面隔热(防冻)层值的计算方法。提出了一种用单片泡沫纤维混凝土计算保温层值的方法,并利用模态图确定d600 ~ d1000级单片非蒸压结构和绝热泡沫纤维混凝土的保温层所需值。
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