Study on combined manufacturing technology for high precision silicon aspherical optics

Bin Xuan, Peng Wang, Kun Yang
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Abstract

Silicon aspherical optics are of widely used these years with the development of the improvement of optical manufacturing and testing technologies. Single point diamond turning for silicon aspherical optics can obtain high surface precision. However, the surface microscopic quality is difficult to reach the ideal specification, caused by the limitation of material characteristics. An experimental study on the combined manufacturing technology of single point diamond turning and polishing has been carried out and proposed in this paper. The optimum turning parameters of the main factors affecting the micro-nano quality of silicon diamond turning surface, such as cutting depth, spindle speed and feeding speed, were obtained by orthogonal experiments. After polishing, the surface roughness was reduced from 5.35 nm to 1.16 nm. Meanwhile, the PSD was improved obviously. The combined manufacturing technology can be applied for high precision silicon aspherical optics.
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高精度硅非球面光学元件组合制造技术研究
近年来,随着光学制造技术和检测技术的进步,硅非球面光学器件得到了广泛的应用。单点金刚石车削加工硅非球面光学器件可获得较高的表面精度。然而,由于材料特性的限制,表面微观质量难以达到理想的规格。本文对单点金刚石车削与抛光组合制造工艺进行了试验研究。通过正交试验,确定了影响硅金刚石车削表面微纳质量的主要因素切削深度、主轴转速和进给速度的最佳车削参数。抛光后,表面粗糙度由5.35 nm降至1.16 nm。同时,PSD也有了明显的提高。该组合制造技术可用于高精度硅非球面光学器件。
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