Розробка цифрового близнюка наповнення резервуару газовою сумішшю

Vadim Garin, Denys Tkachenko, Olga Shypul, Sergiy Zaklinskyy, Oleg Tryfonov, Sergiy Plankovskyy
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Abstract

The research subject is a digital twin of the process of filling the tank with gas mixture components. The aim is to justified choose the digital twin model of the tank filling process with a gas mixture. The task of the study consists of the analysis of construction methods and the operation modes of the digital twin as well as selecting the operation settings of the digital twin model, which ensure a rational reproduction of the gas-dynamic non-stationary of the tank filling process with a component of the gas mixture. The following results were obtained. In accordance with the digitalization concept of modern production, the need to build digital twins for individual physical and chemical processes is substantiated in relation to the researched thermal pulse processing technology. The specifics of the operation of the fuel mixture generator using the critical hole method are determined and the corresponding defining equations for the dosing of gas mixture components and the tank filling time are given for constructing a control system using a digital twin of the process. Existing methods of building digital twins similar to the system under study are analyzed. For further use in the structure of a digital twin of a separate tank filling subsystem, a component of the gas mixture, a finite-element model of gas-dynamic unsteady flow was built and a numerical study was conducted using the ANSYS Fluent software. The dependence on the tank filling time of such basic parameters of the process under study as pressure, temperature, and filled mass of the gas mixture was determined. Reasoned feasibility and developed reduced-order model (ROM model ANSYS Fluent) and used in ANSYS Twin Builder to build a digital twin. Developed and analyzed examples of digital twins of the system of filling the tank with a gas mixture using standard elements of the Twin Builder and Modelica libraries.
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本研究课题是混合气罐加注过程的数字孪生体。目的是为了合理选择混合气体罐体加注过程的数字孪生模型。本文的研究任务是分析数字孪生模型的构建方法和运行模式,选择数字孪生模型的运行设置,以保证用一种混合气体组分合理再现罐体加注过程的气动非稳态。得到了以下结果:根据现代生产的数字化理念,对所研究的热脉冲加工技术,证实了建立单个物理和化学过程的数字孪生的必要性。确定了采用临界孔法的混合气发生器的运行特点,并给出了相应的混合气组分加药和油箱加注时间的定义方程,以便利用该过程的数字孪生构建控制系统。分析了现有的构建与所研究系统类似的数字孪生的方法。为了进一步应用于混合气组成部分独立储气罐加注子系统的数字孪生结构,建立了气体动力非定常流动有限元模型,并利用ANSYS Fluent软件进行了数值研究。确定了所研究过程的基本参数,如压力、温度、混合气体的填充质量等与储气罐填充时间的关系。论证可行性,建立了降阶模型(ROM模型ANSYS Fluent),并在ANSYS Twin Builder中应用于数字孪生模型的构建。使用Twin Builder和Modelica库的标准元素,开发和分析了用混合气体填充油箱系统的数字双胞胎示例。
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