An investigation of error compensation for a 6-DoF industrial robot based on neural network and stiffness modelling

Xu Huang, L. Kong, Min Xu
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Abstract

With the development of intelligent manufacturing, the role of industrial robots is becoming more and more important. However, the relatively low absolute positioning accuracy limits industrial robot application in high precision manufacturing. The main reason for the low positioning accuracy of industrial robots comes from the series configuration and insufficient stiffness, which leads to large motion errors. This paper proposed an error compensation method based on BP neural network combined with industrial robot stiffness model. Firstly, the relationship between the joint angles, the space stiffness and the error of the industrial robot is established through the stiffness model. Then, the neural network training set was constructed based on the experimental data and the simulation data from the established stiffness model. Finally, based on the training results of BP neural network, the spatial positioning error of the 6-DOF industrial robot was measured and compensated. Experimental results show that the error compensation method based on BP neural network increases the position accuracy by 95%, and the spatial position error is reduced to less than 0.005mm. This validates that the working performance and accuracy of the industrial robot can be improved, which is helpful for the further application of industrial robot in precision machining and measurement.
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基于神经网络和刚度建模的六自由度工业机器人误差补偿研究
随着智能制造的发展,工业机器人的作用越来越重要。然而,相对较低的绝对定位精度限制了工业机器人在高精度制造中的应用。工业机器人定位精度低的主要原因是系列配置和刚度不足,导致运动误差大。提出了一种基于BP神经网络结合工业机器人刚度模型的误差补偿方法。首先,通过刚度模型建立工业机器人关节角、空间刚度与误差之间的关系;然后,根据建立的刚度模型的实验数据和仿真数据构建神经网络训练集;最后,基于BP神经网络的训练结果,测量并补偿六自由度工业机器人的空间定位误差。实验结果表明,基于BP神经网络的误差补偿方法使定位精度提高了95%,空间定位误差减小到0.005mm以内。验证了工业机器人的工作性能和精度可以得到提高,有助于工业机器人在精密加工和测量领域的进一步应用。
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