Combustor Development and Engine Demonstration of Micro-Mix Hydrogen Combustion Applied to M1A-17 Gas Turbine

Atsushi Horikawa, Kunio Okada, Masato Yamaguchi, Shigeki Aoki, M. Wirsum, H. Funke, K. Kusterer
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Abstract

Kawasaki Heavy Industries, LTD. (KHI) has research and development projects for a future hydrogen society. These projects comprise the complete hydrogen cycle, including the production of hydrogen gas, the refinement and liquefaction for transportation and storage, and finally the utilization in a gas turbine for electricity and heat supply. Within the development of the hydrogen gas turbine, the key technology is stable and low NOx hydrogen combustion, namely the Dry Low NOx (DLN) hydrogen combustion. KHI, Aachen University of Applied Science, and B&B-AGEMA have investigated the possibility of low NOx micro-mix hydrogen combustion and its application to an industrial gas turbine combustor. From 2014 to 2018, KHI developed a DLN hydrogen combustor for a 2MW class industrial gas turbine with the micro-mix technology. Thereby, the ignition performance, the flame stability for equivalent rotational speed, and higher load conditions were investigated. NOx emission values were kept about half of the Air Pollution Control Law in Japan: 84ppm (O2-15%). Hereby, the elementary combustor development was completed. From May 2020, KHI started the engine demonstration operation by using an M1A-17 gas turbine with a co-generation system located in the hydrogen-fueled power generation plant in Kobe City, Japan. During the first engine demonstration tests, adjustments of engine starting and load control with fuel staging were investigated. On 21st May, the electrical power output reached 1,635 kW, which corresponds to 100% load (ambient temperature 20 °C), and thereby NOx emissions of 65 ppm (O2-15, 60 RH%) were verified. Here, for the first time, a DLN hydrogen-fueled gas turbine successfully generated power and heat.
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微混合氢燃烧在M1A-17燃气轮机上的燃烧室研制及发动机论证
川崎重工株式会社(KHI)为未来的氢社会进行了研究和开发项目。这些项目包括完整的氢循环,包括氢气的生产,用于运输和储存的精炼和液化,以及最后在燃气轮机中用于电力和供热。在氢能燃气轮机的发展中,关键技术是稳定低NOx的氢燃烧,即干式低NOx (DLN)氢燃烧。KHI、亚琛应用科学大学和B&B-AGEMA研究了低氮氧化物微混合氢燃烧的可能性及其在工业燃气轮机燃烧室中的应用。2014年至2018年,川西重工利用微混合技术开发了用于2MW级工业燃气轮机的DLN氢燃烧器。在此基础上,研究了复合材料的点火性能、等效转速下的火焰稳定性和高载荷条件下的火焰稳定性。氮氧化物排放值保持在日本《空气污染控制法》的一半左右:84ppm (O2-15%)。至此,完成了燃烧室的初步研制。从2020年5月开始,川崎重工在日本神户市的氢燃料发电厂使用带有热电联产系统的M1A-17燃气轮机开始了发动机示范运行。在第一次发动机演示试验中,研究了发动机启动和负荷控制随燃油分级的调整。5月21日,电功率输出达到1,635 kW,对应于100%负载(环境温度20°C),从而验证了65 ppm (O2-15, 60 RH%)的NOx排放量。在这里,第一次,DLN氢燃料燃气轮机成功地产生了电力和热量。
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