Development of Materials and Manufacturing Technologies for Inter-coil Structure Components of the ITER TF Coil

T. Sakurai, M. Iguchi, E. Fujiwara, M. Nakahira, N. Koizumi
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Abstract

Synopsis : For the ITER, 18 of the world’s largest Toroidal Field (TF) coils will be installed. The components that connect each TF coils are called Inter-coil structure components. Inter-coil structure components will be cooled down to 4 K and exposed to radiation during ITER operation. These components must ensure huge magnetic force while insulating the TF coils. In this study, the authors developed glass fiber reinforced plastic (GFRP) having a compressive strength property that minimizes degradation even in a radiation environment. The compressive strength of this GFRP is demonstrated to satisfy the required value. The authors also manufactured a customized Ni-based superalloy (Alloy718) bar from a standard product. The mechanical properties at room temperature and 4 K were obtained, and it was confirmed that these properties exceed the requirements. The Inter-coil structure components used for the interface require tight tolerance, so an alumina coating is applied on the surface of stainless steel. Next, the authors tested the alumina coating to see if it deteriorated after a thermal cycle. It is reported the optimizing the component manufacturing process requires an alumina coating and high dimensional accuracy. This views and opinions expressed herein do not necessarily reflect those of the ITER organization.
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ITER TF线圈间圈结构部件材料与制造技术的发展
摘要:ITER将安装18个世界上最大的环面场(TF)线圈。连接每个TF线圈的组件称为线圈间结构组件。在ITER运行过程中,中间线圈结构部件将被冷却至4k并暴露在辐射中。这些元件在绝缘TF线圈时必须保证巨大的磁力。在这项研究中,作者开发了具有抗压强度特性的玻璃纤维增强塑料(GFRP),即使在辐射环境中也能最大限度地减少降解。结果表明,该GFRP的抗压强度满足要求值。作者还从标准产品中制造了定制的镍基高温合金(Alloy718)棒。得到了合金在室温和4k下的力学性能,证实了这些性能都超出了要求。用于接口的线圈间结构部件要求公差严格,因此在不锈钢表面涂上氧化铝涂层。接下来,作者测试了氧化铝涂层,看看它在热循环后是否会恶化。据报道,优化零件制造工艺需要氧化铝涂层和较高的尺寸精度。本文表达的观点和意见不一定反映ITER组织的观点和意见。
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