Preventive Maintenance of Motors and Automatic Classification of Defects using Artificial Intelligence

Ching-Yuan Chang, Jyun-You Hong, Wei-Chieh Chang
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Abstract

Preventive maintenance of electromechanical systems avoids unexpected errors of motors, in which interior faults from wires, bearings, stator and rotors may induce rising temperature, mechanical deformation and structural vibration. Those coupled defects undermine efficiency and stability of rotational mechanism. Correct classification of those interior defects is one of key issues for preventive maintenance and accurate diagnosis is important work to precisely locating the poison of interior errors using sensors and algorithms. In this manner, this study presents a program for preventive maintenance of motors based on the application of support vector machine. Faults of unbalance, frictions and aging have been systematically embedded into bearings. Polyvinylidene fluoride and accelerometers have been used to retrieve time-displacement, time-acceleration, resonant frequencies. Those experimental results serve as training data for constructing hyper plane of the support vector machine. Decision based on the calibrated program automatically classifies defects of the motor system, and provides accurate result of 98 percent. The novelty of this study is not only the usages of thin film with piezoelectric sensors but also the practical applications of support vector machine with artificial intelligence.
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电机预防性维修与人工智能缺陷自动分类
机电系统的预防性维护避免了电机的意外错误,其中电线,轴承,定子和转子的内部故障可能导致温度升高,机械变形和结构振动。这些耦合缺陷破坏了旋转机构的效率和稳定性。内部缺陷的正确分类是预防性维修的关键问题之一,准确诊断是利用传感器和算法精确定位内部缺陷危害的重要工作。因此,本研究提出了一种基于支持向量机应用的电机预防性维修方案。不平衡、摩擦和老化故障已系统地嵌入轴承中。聚偏氟乙烯和加速度计已用于检索时间位移,时间加速度,共振频率。这些实验结果作为构建支持向量机超平面的训练数据。基于标定程序的决策自动对电机系统的缺陷进行分类,并提供98%的准确率。本研究的新颖之处不仅在于薄膜与压电传感器的结合,还在于支持向量机与人工智能的实际应用。
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