Experimental and theoretical studies of the influence of the bench elements on the transient operation of the turbine

Salnikov Af, Bochkarev Sv, Zubko Ia
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Abstract

The energy parameters obtained during the tests of turbines of power units on the stand differ from those in the product. The research data, which results are presented in the materials of the paper, are aimed at analyzing the discrepancies between the parametric indicators of power units and bench tests of the turbines. The novelty of the obtained results reveals the direct and inverse relationship of changes in the amplitude-frequency characteristics of the elements of the stand (depending on the realized turbine power) with the obtained results of measuring the turbine power on the stand. We developed and described an algorithm for constructing dynamic analysis during the formation of the wave field of the test bench for turbines both in transient modes and in stationary modes corresponding to a constant number of turbine revolutions. It is shown that, by using the algorithm of modal deduction and conditions of dynamic excitation of vibrations from the tested turbine with elements of studying its power, it is possible to construct transients with certain reliability when the number of revolutions of the turbine changes, i.e. its power. The diagnostic model has a novelty since it allows not only to assess of the influence of the elements of the stand on the nature of the transient process when measuring turbine power in transient modes, taking into account the frequency adjustment when changing the revolutions of the turbine and the elements of the stand but also to form requirements for the frequency tuning of the stand. To clarify the transfer function of the "stand–turbine" system, a modal analysis was applied, which made it possible to clarify the structure of the transfer function in the frequency range of the natural (partial) frequencies of the elements of the stand when the restructuring of the wave field during the transient operation of the turbine, but also when the turbine reaches the specified power.
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台架元件对水轮机暂态运行影响的实验与理论研究
在台架上对机组汽轮机进行试验时得到的能量参数与产品中的能量参数不一致。研究数据的目的是分析发电机组参数指标与机组台架试验之间的差异,研究结果载于本文资料中。所得结果的新颖性揭示了台架上各元件的幅频特性变化(取决于实现的涡轮功率)与台架上涡轮功率测量所得结果之间的正相关关系和反比关系。我们开发并描述了一种算法,用于在涡轮机的瞬态模式和恒定转数对应的稳态模式下,在试验台波场形成过程中构建动态分析。结果表明,利用模态演绎算法和以功率研究为要素的被试水轮机振动动态激励条件,可以构建出水轮机转数变化时的瞬态,即功率变化时的瞬态,且具有一定的可靠性。该诊断模型具有新颖性,因为它不仅允许评估在瞬态模式下测量涡轮机功率时机架元件对瞬态过程性质的影响,考虑到改变涡轮机和机架元件的转数时的频率调整,而且还形成了机架频率调谐的要求。为了阐明“立式水轮机”系统的传递函数,采用了模态分析方法,阐明了水轮机瞬态运行时波场重构时,以及水轮机达到规定功率时,立式水轮机单元固有(部分)频率范围内传递函数的结构。
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