Effect of Heat Treatment on Structure and Properties of Laser Powder Bed Fusion Inconel 939

E. Nandha Kumar, K. Athira, S. Chatterjee, D. Srinivasan
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Abstract

Additive manufacturing of high gamma prime (γ’) Nickel-based superalloys are challenging due to their hot cracking tendency. This study comprises an understanding of microstructural evolution and mechanical properties of Inconel 939 (IN939) alloy processed via laser powder bed fusion (LPBF). The as-printed samples comprised of columnar grains along the build direction with a pronounced <100> texture resulting in ∼17% lower elastic modulus along the build direction as compared to the builds in transverse orientation. The microstructure consists of cellular and columnar dendrites with segregation of Nb, Ta and Si in the inter-dendritic regions (decorating the cell boundaries). Occurrence of fine (< 50 nm) intra granular carbides in the as printed condition is a unique feature of this microstructure. Heat treatment resulted in dissolution of the dendritic microstructure with precipitation of semi-coherent γ’ (Ni3(Al,Ti)) precipitates (150–200 nm) homogeneously from the matrix resulting in ∼16% enhanced yield strength. The <100> texture is retained even after the solution and aging heat treatment indicating thermal stability of this structure.
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热处理对激光粉末床熔合Inconel 939组织性能的影响
高γ素数(γ′)镍基高温合金具有热裂倾向,因此增材制造具有挑战性。本研究包括对激光粉末床熔炼(LPBF)加工的Inconel 939 (IN939)合金的显微组织演变和力学性能的了解。打印样品由沿构建方向的柱状颗粒组成,具有明显的纹理,与横向构建相比,沿构建方向的弹性模量降低了约17%。显微结构由胞状和柱状枝晶组成,枝晶间有Nb、Ta和Si的偏析(装饰细胞边界)。在印刷条件下,颗粒内细小(< 50 nm)碳化物的出现是这种微观结构的独特特征。热处理导致枝晶组织溶解,从基体中均匀析出半共格γ′(Ni3(Al,Ti))相(150-200 nm),使屈服强度提高约16%。即使经过固溶和时效热处理,织构仍保持不变,表明该组织具有热稳定性。
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