Anomalies Detection in Structures, System and Components for Supporting Nuclear Long Term Operation Program

S. A. Cancemi, R. Lo Frano
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Abstract

Long Term Operation (LTO) of nuclear power plants (NPPs) will play a key role to reach net zero target. Monitoring and predictive approach detecting in advance faulty SCCs conditions may provide a further key tool in LTO framework. Detecting anomalies may allow the transition from time-based to condition-based predictive maintenance of the NNPs. Predictive algorithms could reduce the number of unplanned outages caused by reactor system failures (one-day outage of a 1000-MW NPPs causes losses of about 500 k$), improving the capacity factor, and keeping high safety margin level of NPPs. To this end, innovative approach by unsupervised machine learning technique (ML) is proposed to detect anomalies of SSCs. Based on principal component analysis and mahalanobis distance is possible to detect in advance the failure of the components. To the purpose a 2D digital twin of primary nuclear pipe under nominal conditions (inner temperature of 300° and an internal pressure of 15.5 MPa) is implemented in finite element code to provide a dataset for unsupervised ML code. The algorithm is then tested under anomaly pattern that deviate from nominal conditions. The results show good code prediction capabilities anticipating the pipe failure. Traditional monitoring combined with ML technique may support LTO program increasing the safety and competitiveness of NPPs.
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支持核长期运行计划的结构、系统和部件异常检测
核电厂的长期运行(LTO)将在实现净零排放目标中发挥关键作用。监测和预测方法提前检测故障SCCs条件可能为LTO框架提供进一步的关键工具。检测异常可以使nnp从基于时间的预测性维护转变为基于条件的预测性维护。预测算法可以减少由反应堆系统故障引起的计划外停机次数(1000兆瓦核电站一天的停机造成约50万美元的损失),提高容量系数,并保持核电站的高安全边际水平。为此,提出了利用无监督机器学习技术(ML)检测ssc异常的创新方法。基于主成分分析和马氏距离可以提前检测到部件的失效。为此,在有限元代码中实现了标称条件下(内部温度为300°,内部压力为15.5 MPa)一次核管的二维数字孪生,为无监督ML代码提供了数据集。然后在偏离标称条件的异常模式下对该算法进行了测试。结果表明,该方法具有较好的管道故障预测能力。传统监测与机器学习技术相结合,可以为LTO项目提供支持,提高核电站的安全性和竞争力。
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