Investigation of Polymer Latex Effects on Cement Mechanical Properties for Improved Wellbore Integrity

A. Al-Yami, Hussam Al-Qahtani, Jaber Nizar, Majad Khan, Muhammad Nawaz Tahir, V. Wagle
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Abstract

Cement needs to be designed to prevent short-term and long-term gas migration scenarios. In the short term, the cement must prevent gas flow immediately following cement placement. In the long term, the cement must resist pressure and temperature cycling during drilling and production. Wells are subjected to substantial stresses from pressure and well testing, injection and stimulation treatments, thermal effects, production cycling, and changes in the surrounding formation over years. Due to these stresses, the cement sheath damage can occur during drilling, perforation and stimulation, and subsequent production. Polymer latex has been used to help reduce the fluid loss to minimize gas migration and aid in the mixing ability of cement slurries. However, there are some engineers who believe that polymer latex will improve cement mechanical properties. The objective of this study is to evaluate the effect of polymer latex on cement mechanical properties after curing at elevated temperature and pressures. Experimental work in this study includes formulations at different polymer latex concentrations, densities measurements, rheology measurement, fluid loss testing, thickening time tests, curing for 30 days at elevated temperature and pressure, and finally mechanical properties measurements (Young's modulus, Poisson's ratio and compressive strength). The study shows that polymer latex will improve mechanical properties of cementing which will lead to improved wellbore integrity.
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聚合物乳胶对提高井眼完整性水泥力学性能影响的研究
水泥的设计需要防止短期和长期的气体运移。在短期内,水泥必须在固井后立即阻止气体流动。从长远来看,水泥必须能够抵抗钻井和生产过程中的压力和温度循环。多年来,井受到压力和试井、注入和增产处理、热效应、生产循环以及周围地层变化的巨大压力。由于这些应力,在钻井、射孔、增产以及随后的生产过程中都可能发生水泥环损坏。聚合物乳胶已被用于帮助减少流体损失,以尽量减少气体迁移,并有助于水泥浆的混合能力。然而,也有一些工程师认为聚合物乳胶会改善水泥的力学性能。本研究的目的是评价聚合物乳胶在高温高压下固化后对水泥力学性能的影响。本研究的实验工作包括不同聚合物乳胶浓度下的配方、密度测量、流变学测量、失液测试、增稠时间测试、高温高压固化30天,以及最后的力学性能测量(杨氏模量、泊松比和抗压强度)。研究表明,聚合物乳胶可以改善固井的力学性能,从而提高井筒的完整性。
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