Two Dimensional CFD Analysis and Flow Optimization of Transmission Cooling Scoop for Longitudinal Powertrain Applications

J. Viertel, R. Wulandana
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Abstract

Two dimensional finite area method simulation was conducted to optimize the convective cooling performance of a transmission cooling scoop for longitudinal vehicle powertrain applications. Cooling of the transmission in an automobile is important to prevent premature wear or sudden failure caused by prolonged overheating of internal transmission components. The most common method for transmission cooling requires a small energy input for powering a pump to cool the transmission by circulating transmission fluid through a heat exchanger. An alternative cooling method was designed utilizing a simple scoop geometry to induce forced convection from ambient air to cool the transmission with no energy input requirement. Two dimensional simulation of this alternative cooling method was conducted in ANSYS Fluent. Fluid flow and heat transfer performance were analyzed for three proposed cooling scoop designs. Further flow optimization was achieved with parametric study regarding angle at which the cooling scoop is positioned relative to the transmission. Three dimensional simulation was conducted for improved observation of the physical model. Based on the simulation results, optimal geometry and future design improvements have been determined. A peak simulated heat transfer of 11.14 kW/m^2 was achieved with scoop angle of 45 degrees. Future research investigating the effects of induced turbulence to improve convective heat transfer would be beneficial.
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纵向动力系统传动冷却斗的二维CFD分析及流动优化
采用二维有限面积法对纵向汽车动力总成传动冷却斗的对流冷却性能进行了优化。汽车传动装置的冷却对于防止由于内部传动部件长时间过热而引起的过早磨损或突然失效是很重要的。最常见的传输冷却方法需要一个小的能量输入,用于驱动泵通过热交换器循环传输流体来冷却传输。设计了一种替代冷却方法,利用简单的勺形几何形状诱导环境空气的强制对流来冷却传输,而不需要能量输入。在ANSYS Fluent中对该备选冷却方式进行了二维仿真。分析了三种设计方案的流体流动和传热性能。进一步的流动优化是通过参数化研究的角度,冷却勺定位相对于传动。为了更好地观察物理模型,进行了三维模拟。根据仿真结果,确定了最优的几何形状和未来的设计改进。当锥角为45度时,模拟换热峰值为11.14 kW/m^2。未来研究诱导湍流对改善对流换热的影响将是有益的。
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