Application of UV fluorescence data mining to engine coolant monitoring

HongXiang Tian, Jing Li, He Wei
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Abstract

Data mining has been widely used in many aspects of industrial production, agriculture and daily life. Using spectral analysis to monitor objects can obtain much more information than traditional methods. The crack in combustion chamber of internal combustion engine is an occasional fault, but once it happens, it deteriorates quickly and causes serious harm. The commonly used monitoring methods include disassembly inspection after shutdown or endoscopy after shutdown. This method is time-consuming, laborious and inefficient, and cannot meet the requirements of current equipment management. A method of UV fluorescence analysis of the coolant is proposed to quickly detect whether there is diesel fuel in the coolant and determine whether there is crack in the combustor. By irradiating the coolant with 275nm excitation light source, the spectral data of 260nm-1060nm wide spectrum can be obtained. The fluorescent characteristics of diesel fuel in cooling water indicate that there may be cracks in the combustion chamber. The fluorescent characteristics of lubricating oil in cooling water indicate the possibility of leakage of lubricating oil cooler. It provides an efficient and fast method for monitoring the incipient faults of diesel engine such as combustion chamber crack and oil cooler leakage.
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紫外荧光数据挖掘在发动机冷却液监测中的应用
数据挖掘已广泛应用于工业生产、农业和日常生活的许多方面。利用光谱分析对物体进行监测,可以获得比传统方法更多的信息。内燃机燃烧室裂纹是一种偶发故障,但一旦发生,就会迅速恶化,造成严重危害。常用的监测方法包括停机后的拆卸检查或停机后的内窥镜检查。这种方法耗时、费力、效率低,不能满足当前设备管理的要求。提出了一种对冷却液进行紫外荧光分析的方法,可以快速检测冷却液中是否有柴油,确定燃烧室是否有裂纹。用275nm激发光源照射冷却剂,可获得260nm-1060nm宽光谱的光谱数据。柴油在冷却水中的荧光特征表明燃烧室可能存在裂纹。润滑油在冷却水中的荧光特征表明润滑油冷却器有泄漏的可能。它为柴油机燃烧室裂纹、油冷却器泄漏等早期故障的监测提供了一种高效、快速的方法。
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