Шляхи адаптації та модернізації випробувального обладнання для відтворення ударних навантажень виходячи з вимог стандарту MIL-STD-810

Oleh Zlatkin, Oleksii Chumachenko, Inna Kryzhyvets, Oleksii A. Petrov, Yurii Torba
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Abstract

The subject matter of the article is the process of testing the objects of general use, aviation and space industry, railway transport, electric power industry, and nuclear industry on the impact of shock loads. The goal is to implement modern international standards, in particular MIL-STD-810, in the practice of testing laboratories. The tasks to be solved are: to study the possibility of using vibration stands in impact testing and to modernize the existing test equipment by developing a new software for control systems based on existing and proven algorithms. To achieve this goal, the analysis of current regulatory documents was carried out and the existing experience in the conformity assessment was adapted. The following results were obtained: a research test stand was created using the technical capabilities of the Test & Certification Center of RPI “HARTRON-ARKOS” LTD. The software was developed using standard library elements from the SCADA system. The capacity of using a vibrating stand during impact testing was taken into account, and an iterative impact control mode was implemented. The operability of the modernized test equipment was confirmed by full-scale verification of all parameters with a positive result, and approbation was passed during real tests in various modes for complex test objects. This paper formulates proposals for expanding the capabilities of the existing laboratory and testing base when implementing MIL-STD-810. The proposed approach to software development allows the replication of the code in any other software environment. A comparative assessment of financial and time costs for the purchase of new and modernization of existing equipment confirms the economic feasibility of the described approach. The perceptiveness of the adoption of the MIL-STD-810 standard as a state standard of Ukraine was defined. It is proposed to use this standard in the practice of testing laboratories to conform the requirements of developers and manufacturers in various industries, as well as a basis for industry standards, which ensures the replacement of outdated and canceled standards.
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本文的研究对象是通用对象、航空航天工业、铁路运输、电力工业、核工业对冲击载荷影响的试验过程。目标是在测试实验室的实践中实施现代国际标准,特别是MIL-STD-810。要解决的任务是:研究在冲击试验中使用振动台的可能性,并根据现有和经过验证的算法开发一种新的控制系统软件,使现有的测试设备现代化。为实现这一目标,对现行规范性文件进行了分析,并借鉴了现有的合格评定经验。获得了以下结果:利用RPI“HARTRON-ARKOS”有限公司测试与认证中心的技术能力创建了一个研究试验台。该软件是使用SCADA系统的标准库元素开发的。考虑了振动架在冲击试验中的使用能力,实现了一种迭代冲击控制模式。通过对所有参数的全尺寸验证,证实了现代化试验设备的可操作性,并在各种模式下对复杂试验对象进行了实际试验。本文提出了在实施MIL-STD-810时扩大现有实验室和测试基地能力的建议。建议的软件开发方法允许在任何其他软件环境中复制代码。对购买新设备和使现有设备现代化的财政和时间费用进行了比较评估,证实了上述方法在经济上的可行性。确定了采用MIL-STD-810标准作为乌克兰国家标准的洞察力。建议在检测实验室的实践中使用本标准,以符合各行业开发者和制造商的要求,同时也是行业标准的依据,保证了过时和取消的标准的替换。
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