Effects of Draw Ratio and Additive CaCO3 Content on Properties of High-Performance PE Monofilament

Eun-Jeong Park, Il Kim, Dong-Jin Lee, Jung-soo Kim, Young Hee Lee
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Abstract

The effect of draw ratio (8, 10, 12, 14 times) and additive CaCO3 content (0, 0.5, 1.0, 1.5, 2.0, and 3.0 wt%) on the properties of high-performance PE monofilament was investigated in this study. As the draw ratio increased (8– 14 times), the melting enthalpy (ΔHf), crystallinity, specific gravity, and tensile strength increased significantly. However, the draw ratio had little effect on the melting temperature (Tm) and crystallization temperature (Tc). The seawater fastness (stain and fade) of the hydrophobic PE monofilament prepared in this study showed an excellent grade of 4–5 in all draw ratios. To investigate the effect of the additive CaCO3 content on the properties of high-performance PE monofilament, the draw ratio was fixed at 14 times. It was found that the tensile strength of the PE monofilament sample containing 0.5 wt% of CaCO3 was much greater compared to the sample without CaCO3, but the elongation of the sample containing 0.5 wt% of CaCO3 was much less than the sample with 0 wt% CaCO3. However, in the case of the sample containing more than 0.5 wt% CaCO3, the tensile strength slightly decreased and the elongation slightly increased as the CaCO3 content increased. The seawater fastness (stain and fade) of the hydrophobic PE monofilament showed excellent grades of 4–5, regardless of the amount of additives. From the above results, it was found that the maximum draw ratio of 14 times with an additive of 0.5 wt% CaCO3 are the optimal conditions for manufacturing high-performance marine fusion materials with various fineness (denier) with high strength and low elongation.
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拉伸比和添加剂CaCO3含量对高性能PE单丝性能的影响
研究了拉伸比(8、10、12、14倍)和添加剂CaCO3含量(0、0.5、1.0、1.5、2.0、3.0 wt%)对高性能PE单丝性能的影响。随着拉伸比的增加(8 ~ 14倍),熔炼焓(ΔHf)、结晶度、比重、抗拉强度均显著提高。拉伸比对熔点温度(Tm)和结晶温度(Tc)影响不大。本研究制备的疏水性聚乙烯单丝的海水牢度(染色和褪色)在所有拉伸比中均达到4-5级的优异等级。为考察添加剂CaCO3含量对高性能PE单丝性能的影响,将拉伸比固定为14倍。结果表明,含0.5 wt% CaCO3的PE单丝试样的拉伸强度比不含CaCO3的PE单丝试样的拉伸强度大得多,但含0.5 wt% CaCO3的PE单丝试样的伸长率远低于含0 wt% CaCO3的PE单丝试样。然而,当CaCO3含量大于0.5 wt%时,随着CaCO3含量的增加,拉伸强度略有下降,伸长率略有增加。无论添加多少添加剂,疏水性PE单丝的耐海水色牢度(染色和褪色)都达到了优异的4-5级。结果表明,在CaCO3添加量为0.5 wt%的情况下,最大拉伸率为14倍是制备高强度、低伸长率、各种细度(旦)高性能海洋熔合材料的最佳条件。
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