A New Tribo-Characteristic Improvement Technique by Ultra-Short Pulsed Laser Irradiation in PAO Oil

Xiaoxu Liu, Yoshiki Tanaka, S. Maegawa, Shingo Ono, F. Itoigawa
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Abstract

With the pursuit of high-precision and high-efficiency machining, laser-assisted machining technology has attracted more and more attention. Especially, ultra-short pulse laser irradiation can facilitate a quite high cooling rate and produce a local active space, which can make the surface modification realized without any removal. In this study, a novel tribo-characteristic improvement technology using ultra-short pulse laser irradiation in oil, with the hydrocarbon composition in oil as a carbon source, was proposed, to realize the surface modification of the workpiece in the same process with machining. Herein, a Ti-6Al-4V disk was irradiated using a pico-second laser in PAO oil under 4 different conditions with changed effective irradiated laser pulses and scanning modes. Besides the uniform laser irradiation, patterning irradiation was also conducted. From the results of the reciprocating friction tests, compared to those uniformed irradiated specimens, patterning irradiation processed surfaces show obviously more stable friction than the as-received metal surface. More importantly, much longer lifetime has been obtained, indicating the enhanced wear resistance. According to the investigation of hardness distribution, laser-induced thermal strain in the patterning irradiation method is considered to be an important factor of wear resistance improvement.
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超短脉冲激光辐照改善PAO油摩擦特性的新技术
随着人们对高精度、高效率加工的追求,激光辅助加工技术越来越受到人们的重视。特别是,超短脉冲激光照射可以促进相当高的冷却速度,并产生局部活性空间,可以实现表面改性而不去除。本研究提出了一种利用超短脉冲激光辐照油中摩擦特性改善的新技术,以油中的碳氢化合物成分为碳源,实现与加工同工序的工件表面改性。本文利用皮秒激光在4种不同条件下,改变有效辐照激光脉冲和扫描模式,在PAO油中辐照Ti-6Al-4V光盘。除均匀激光照射外,还进行了图像化照射。从往复摩擦试验结果来看,与均匀辐照试样相比,图案辐照处理表面的摩擦稳定性明显高于金属表面。更重要的是,获得了更长的寿命,表明增强的耐磨性。通过对硬度分布的研究,认为激光诱导的热应变是提高材料耐磨性的重要因素。
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