Water Down Acid Pretreatment of Wheat Stubble Agro-residues to Eliminate Non-process Components Meant for Papermaking and Its Impact on Mechanical Strength Properties of Paper Products

Izhar Alam, C. Sharma
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Abstract

Wheat stubble agro-residues material contains lingo-cellulose with high level of extractives and metal ions, which may be able to instigate some harmful impacts on the papermaking process. Pretreatment of stubble on the removal of metal ions and extractive and its impact on the content of chemical constituents like holocelluose, lignin, silica, the pulping yield as well as the mechanical properties of paper were examined in the laboratory. Acid pretreatment significantly reduced the content of the metal ions with about more than 50%. The conditions for acid pretreatment of the material were optimized to pH-2 at 5% consistency for 1 hour retention time with more benefits in extractives and metal ions removal and less impact on cellulose degradation. The demand for active alkali charge during pulpmaking was observed to be about 3% lower for the pretreated material as compared to the untreated one. Along with the chemical conservation, a higher pulping yield of about 6 – 7 % was also observed for acid pretreated materials. Improved thickness, more crystalline and a high degree of polymerization of cellulose fibre were noticed due to acid pretreatment and the pulp obtained from acid pretreated material showed improved mechanical strength properties (tensile, tear, burst strength etc.). The study revealed that pretreatment of agro-residue material with dilute acid (optimized conditions) could be used to remove the non-process component and make it suitable for utilization in papermaking process with improved mechanical properties in the paper products.
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小麦残茬农业残茬水酸化预处理去除造纸非工艺成分及其对纸制品机械强度性能的影响
小麦残茬农残材料中含有高浓度的提取物和金属离子,可能对造纸过程产生有害影响。在实验室中考察了残茬预处理对金属离子去除和萃取物的影响,以及对纤维素、木质素、二氧化硅等化学成分含量、纸浆得率和纸浆力学性能的影响。酸处理能显著降低金属离子的含量,降低幅度在50%以上。优选酸预处理条件为pH-2,浓度为5%,保留时间为1 h,有利于萃取物和金属离子的去除,对纤维素降解的影响较小。在制浆过程中,经预处理的物料对活性碱的需求量比未处理的物料低约3%。在化学守恒的同时,还观察到酸预处理材料的制浆率约为6 - 7%。酸预处理改善了纤维素纤维的厚度、结晶性和聚合度,经酸预处理的纸浆的机械强度性能(拉伸、撕裂、破裂强度等)得到改善。研究表明,用稀酸(优化条件)对农用渣进行预处理,可以去除非工艺成分,使其适合用于造纸工艺,并改善纸制品的机械性能。
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