Experimental study on infrared water guided laser cutting of 7075 aluminum alloy

Zebin Pan, Guangyi Zhang, Chunhai Guo, Yang Chao, Yaowen Wu, Huan Long, Wenwu Zhang
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Abstract

As a novel composite processing technology, water guided laser has the advantages of small heat affected zone, good surface quality of the cut surface, strong processing depth capability and small taper compared with the traditional dry laser processing technology. In this paper, the infrared water guided laser processing technology is used to process 7075 aluminum alloy, which has high strength, high toughness and corrosion resistance and is widely used in the fields of aerospace, mechanical equipment. The processing parameters of the infrared water guided laser including the effect of 7075 aluminum alloy on the cutting depth, kerf width and surface quality at different feed speed, number of cutting times and peak power are analyzed to extend the processing method of 7075 aluminum alloy. The distance-power curve was also derived based on the fact that the further the power meter was from the nozzle, the lower the power measured within the water column. The experimental results show that the faster the 7075 aluminum alloy feed speed is, the shallower the cutting depth and the smaller the kerf width is, while the higher the number of cuts and the higher the peak power are, both will result in large cutting depth and kerf width. Finally, high quality cutting through and punching of 3mm aluminum alloy plate is achieved, which provides the theoretical basis for the study to infrared water guided laser.
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7075铝合金红外水导激光切割实验研究
水导激光作为一种新型的复合加工技术,与传统的干式激光加工技术相比,具有热影响区小、切割表面质量好、加工深度能力强、锥度小等优点。本文采用红外水导激光加工技术对7075铝合金进行加工,7075铝合金具有高强度、高韧性、耐腐蚀等特点,广泛应用于航空航天、机械设备等领域。分析了7075铝合金在不同进给速度、切割次数和峰值功率下对切割深度、切口宽度和表面质量的影响,拓展了7075铝合金的加工方法。根据功率计离喷嘴越远,水柱内测得的功率越低,推导出了距离-功率曲线。实验结果表明,7075铝合金进给速度越快,切削深度越浅,切刀宽度越小,而切削次数越多,峰值功率越高,切削深度和切刀宽度越大。最后实现了3mm铝合金板的高质量切割和冲孔,为红外水导激光器的研究提供了理论依据。
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