Tensile Strength of Carbon Fiber/Epoxy Composite Manufactured by the Bladder Compression Molding Method at Variable Pressure Levels

Ignatius Henry Ismadi, G. Nugroho
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Abstract

Composite materials uses have been increasingly ubiquitous due to their advantages, for example, in being strong, lightweight, and rust-resistant. Various composite manufacturing processes are designed to obtain composite products of better quality, including minimizing the number of pores or voids trapped within and increasing the fiber volume fraction until an optimal value is achieved. The method employed in this research was the bladder compression molding method, and the materials used were woven carbon fabric and epoxy matrix. According to previous research which used this method, the higher the pressure in the bladder, the better the product quality generated. The aim of this research was to investigate the effect of changes in the pressure level in the bladder (1, 2, 3, 4, 5, 6, 7, and 8 bar) on the mechanical properties of the composite produced. The test specimen was gained by cutting the composite product with a CNC router machine. The tensile test results indicate that the ultimate testing tensile strength was 604 MPa and that the optimal pressure in the bladder was 7 KPa. The conclusion of this research is that the composite product quality would increase with the progressive increase in the bladder pressure to the point of optimal pressure.
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可变压力水平下气囊压缩成型法制造的碳纤维/环氧复合材料的抗拉强度
复合材料的使用越来越普遍,因为它们的优点,例如,在坚固,重量轻,防锈。为了获得质量更好的复合材料产品,设计了各种复合材料制造工艺,包括尽量减少孔隙或空隙的数量,增加纤维体积分数,直到达到最佳值。本研究采用的方法为膀胱压缩成型法,材料为机织碳织物和环氧基。根据以往使用该方法的研究,膀胱内压力越高,生成的产品质量越好。本研究的目的是研究膀胱压力水平(1、2、3、4、5、6、7和8 bar)的变化对复合材料机械性能的影响。用数控铣床对复合材料进行切削加工,得到试样。拉伸试验结果表明,试验极限拉伸强度为604 MPa,膀胱内最佳压力为7 KPa。本研究的结论是,随着膀胱压力的逐渐增加,复合材料的产品质量会逐渐提高,直至达到最佳压力。
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