Modernization of wheels and motors units for diesel locomotives in conditions of import substitution

A. Kosmodamianskiy, V. I. Vorobyev, O. Izmerov, D. Shevchenko
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Abstract

The paper considers problems of import substitution of parts for wheels and motors units for freight and shunting diesel locomotives with 1050 and 1250 mm wheels and it also considers a task of modernization of technically outdated assemblies. In result of the analysis the authors revealed that it is necessary to: 1) develop a new assembly of motor support bearings with the use of domestic parts; 2) create a new design of an electric traction motor suspension for the substitution of a spring suspension that has wearable parts; 3) organize a search for solutions for perspective diesel locomotives that are intended to operate on the Eastern polygon. For diesel locomotives with 1050 mm wheels the authors propose designs of a frame support traction drive equipped with flat rubber-metal elements and a traction drive with rigid support of an electric traction motor on wheel centres by the use of domestic bearings. Instead of the spring suspension the authors recommend to use suspensions with flat rubber elements and spherical rubber-metal mounting, which will provide interoperability of bogies with modified and unmodified electric traction motors. For perspective diesel locomotives with 1250 mm wheels the authors propose designs of two-axle bogies equipped with high-torque commutator motors and a traction drive with a frame support suspension of a traction motor and an axial gearbox.
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在进口替代条件下柴油机车车轮和电动机装置的现代化
本文讨论了1050和1250毫米轮毂的货运和调车内燃机车轮毂和电动机部件的进口替代问题,以及技术落后的部件的现代化问题。分析结果表明,有必要:1)开发一种使用国产化零件的新型电机支承轴承总成;2)创造一种新的电动牵引电机悬架设计,以替代具有可磨损部件的弹簧悬架;3)组织寻找在东部多边形上运行的透视图内燃机车的解决方案。对于1050mm轮毂的内燃机车,提出了采用平板橡胶金属元件的框架支撑牵引传动和采用国产轴承在轮毂上刚性支撑电动牵引电动机的牵引传动的设计方案。代替弹簧悬架,作者建议使用带有平面橡胶元件和球形橡胶金属安装的悬架,这将提供转向架与改装和未改装的电动牵引电动机的互操作性。对于1250mm轮毂的内燃机车,提出了双轴转向架的设计方案,双轴转向架采用大转矩换向器电机,牵引传动采用牵引电机和轴向齿轮箱的框架支撑悬挂。
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