Experimental Study on Wear-resistant Superhydrophobic Surface of 5083 Aluminum Magnesium Alloy Prepared by Mask Electrolysis

Ning Ma, Zhengyi Zhang
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Abstract

In order to improve the wear resistance of 5083 Al-Mg alloy super hydrophobic surface. A predetermined pattern of insulating mesh is attached to the metal substrate to electrochemical reactions occur on the metal surface not covered by the insulating layer, resulting in a superhydrophobic surface with a surface frame structure. One-factor experiments were conducted to investigate the effects of processing time in electrochemical etching on surface wettability and mechanical robustness of aluminum and magnesium alloys. AA5083 Al-Mg alloy was electrolytically machined with square mask in 0.4 mol/L NaCl solution as electrolyte, and its surface was superhydrophobic. Linear wear experiments were carried out and the hydrophobic property of contact angle 150.1° rolling angle 12.5° was maintained for 7 minutes after wear exceeding 25 cycle processing parameters of 1 A/cm2. SEM electron microscope image analysis of electrolytically processed aluminum and magnesium alloy surface shows that the mask electrolysis method can effectively improve the wear resistance of the superhydrophobic surface, while the frame structure produced by the mask electrolysis will not destroy the hydrophobic property of the original surface.
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用掩模电解法制备 5083 铝镁合金耐磨超疏水表面的实验研究
为了提高 5083 Al-Mg 合金超疏水表面的耐磨性。在金属基体上附着预定图案的绝缘网,使未被绝缘层覆盖的金属表面发生电化学反应,形成具有表面框架结构的超疏水表面。通过单因素实验研究了电化学蚀刻加工时间对铝镁合金表面润湿性和机械坚固性的影响。在 0.4 mol/L NaCl 溶液作为电解液的条件下,用方形掩膜对 AA5083 铝镁合金进行电解加工,其表面具有超疏水性。进行了线性磨损实验,接触角 150.1°、滚动角 12.5°的疏水性在磨损超过 1 A/cm2 的 25 个循环加工参数后保持了 7 分钟。电解加工铝镁合金表面的 SEM 电子显微镜图像分析表明,掩膜电解法能有效提高超疏水表面的耐磨性,而掩膜电解产生的框架结构不会破坏原表面的疏水性。
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