The development of high-current power supply system for electrolytic copper-foil

Fujun Ma, An Luo, Qiaobo Xiong
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Abstract

In order to meet the requirements of electrolytic copper-foil, a 6.5V/50kA power supply system composed of ten power modules is developed. The power module is composed of two-leg PWM rectifier and dc/dc converter, and dc/dc converter adopts two full-wave rectifiers in parallel to enhance the output ability. In order to meet the process requirements of electrolytic copper-foil, a virtual impedance based current-sharing control method with load current full feedforward is proposed for n-parallel dc/dc converters. The virtual impedance is used to adjust the current-sharing impedance without changing the equivalent output impedance of converter. It can effectively improve the output performance and eliminate the current-sharing errors. Finally, simulation and industrial application results have verified the structure and control method.
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电解铜箔大电流供电系统的研制
为满足电解铜箔的要求,研制了一种由十个电源模块组成的6.5V/50kA供电系统。功率模块由两支路PWM整流器和dc/dc变换器组成,dc/dc变换器采用两个全波整流器并联,增强输出能力。为了满足电解铜箔的工艺要求,提出了一种基于虚拟阻抗、负载电流全前馈的n并联dc/dc变换器共流控制方法。虚拟阻抗可以在不改变变换器等效输出阻抗的情况下调节电流分担阻抗。它可以有效地提高输出性能,消除电流共享误差。最后,仿真和工业应用结果验证了结构和控制方法。
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