Next Generation Acid System — Deep-Penetrating Non-Corrosive Fluid for High Temperature Sandstone Stimulation

Ahmed S. Zakaria, H. Hudson
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Abstract

In high-temperature sandstone reservoirs especially at temperatures above 450°F, the rapid reaction of the acid treatment fluid and the secondary/tertiary reactions with the clays lead to formation damage. Moreover, at these high temperatures, the HCl/HF based acid systems are extremely corrosive to the wellbore tubers and downhole equipment's. This paper presents the next generation acid system that utilizes non-corrosive fluids to generate HF acid for high temperature sandstone stimulation. The non-corrosive deep-penetrating acid is a neutral, non-reactive treatment fluid at the surface and only when it is injected in the formation, it generates HF at a controlled rate in situ under temperature and time. The in-situ generated HF at a controlled rate allows for deep penetration of the acid in the formation. A series of solubility testing in HPHT reactor was first conducted to understand the chemical reactions that generate the acid as a function of temperature, concentration of acid generating components, and time, and to identify the optimum composition that maximize the dissolving of quartz and minimize the potential precipitation from reaction with clay minerals. Coreflow testing was then conducted at 475°F using 1.5″ in diameter and 6″ in length Berea sandstone cores to evaluate the performance of the new acid system for sandstone stimulation. Solubility testing showed that the new acid system has high dissolving power for calcite and silica and potential to minimize precipitations when reacted with clays. In Coreflow testing, the non-corrosive deep penetrating acid is effective to stimulate sandstone and provides remarkable permeability improvement by at least 60% at 475°F. Because of the in-situ controlled generation of HF, it penetrates deeper in the formation and minimizes the potential for precipitations. The non-corrosive deep-penetrating fluid system provides the industry with an effective solution to deeply stimulate sandstone reservoirs unlocking the full potential especially at temperatures above 450°F, and a safe non-corrosive fluid for wellbore tubulars and equipment. Moreover, the new fluid technology would eliminate the need for acid tanks on site, reduce transportation difficulties, and eliminates HSE concerns and acid exposure to personnel in the field.
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新一代酸系统——高温砂岩增产用深穿无腐蚀性流体
在高温砂岩储层中,特别是温度高于450°F的储层中,酸处理液的快速反应以及与粘土的二次/三级反应会导致地层损坏。此外,在这种高温下,HCl/HF基酸体系对井筒管柱和井下设备具有极强的腐蚀性。本文介绍了新一代酸系统,该系统利用无腐蚀性流体产生HF酸,用于高温砂岩增产。这种无腐蚀性的深穿酸在地面上是一种中性的、无反应的处理液,只有当它被注入地层时,它才能在温度和时间下以可控的速率在原位产生HF。在可控速率下,原位生成的HF允许酸在地层中深入渗透。首先在高温高压反应器中进行了一系列溶解度测试,以了解产生酸的化学反应与温度、产酸组分浓度和时间的关系,并确定最佳成分,最大限度地溶解石英,最大限度地减少与粘土矿物反应产生的潜在沉淀。然后,在475°F的温度下,使用直径为1.5″、长度为6″的Berea砂岩岩心进行岩心回流测试,以评估新酸体系对砂岩增产的性能。溶解度测试表明,新酸体系对方解石和二氧化硅具有较高的溶解能力,并有可能在与粘土反应时减少沉淀。在Coreflow测试中,无腐蚀性深穿酸对砂岩有效增产,并在475°F时显著提高了至少60%的渗透率。由于HF的原位控制生成,它在地层中穿透更深,并最大限度地减少了沉淀的可能性。无腐蚀性的深穿流体系统为行业提供了一种有效的解决方案,可以深度刺激砂岩储层,释放全部潜力,特别是在450°F以上的温度下,也是一种安全的无腐蚀性流体,用于井筒管柱和设备。此外,新流体技术将消除现场酸罐的需求,减少运输困难,消除HSE问题和现场人员的酸暴露。
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