Dimensional synthesis and static/dynamic analysis of a robot in automobile hubs polishing

Abstract

Focusing on the polishing operation of automobile hubs, this paper proposed a polishing robot by combining a 1T2R parallel mechanism (PM) and an X-Y worktable. The dimensional synthesis and static/dynamic performance analysis of the 1T2R PM are also presented with the key points as follows. Firstly, the inverse displacement model and velocity model of the PM are built to formulate the motion/force transmissibility indices on the basis of the generalized Jacobian matrix. Secondly, the dimensional synthesis problem is formulated to determine the optimized normalized dimensional parameters by maximizing the global force/motion transmissibility of the PM subject to geometric constraints without mechanical interference. Finally, the finite element (FE) model of the 1T2R PM is built with the aid of the SAMCEF, and the static stiffness and lower-order natural frequencies of the PM are evaluated. The research results of this paper provide dimensions and mechanical structures for developing the physical prototype of the automobile hub polishing robot.