Development of dy-free NdFeB anisotropic bonded magnet (New MAGFINE)

K. Noguchi, C. Mishima, M. Yamazaki, H. Matsuoka, H. Mitarai, Y. Honkura
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引用次数: 8

Abstract

The authors have successfully developed a low-cost anisotropic NdFeB magnet powder with high coercivity value of 18kOe without any Dy additives by diffusion processing of Nd-Cu-Al element to anisotropic magnet powder produced by the d-HDDR method. This enhancement mechanism is to isolate the magnetic couple between grain of Nd2Fe14B phase by creation of non-magnetic grain boundaries of Nd and Cu. By surface coating on this anisotropic magnet powder, the long-term aging loss behavior under air at 150deg.C has been improved by 6% after 1,000hr compared to current MAGFINE material without powder surface coating. By using this new anisotropic bonded magnet (New-MAGFINE), small automotive motors with excellent thermal stability and low cost characteristics have become possible.
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无镝钕铁硼各向异性粘结磁体(New MAGFINE)的研制
通过将Nd-Cu-Al元素扩散加工到d-HDDR法制备的各向异性钕铁硼磁粉中,成功研制出具有18kOe高矫顽力值的低成本各向异性钕铁硼磁粉,无需添加任何Dy添加剂。这种增强机制是通过Nd和Cu的非磁性晶界来隔离Nd2Fe14B相晶粒间的磁偶联。通过对该各向异性磁粉进行表面涂层处理,与目前未进行表面涂层处理的MAGFINE材料相比,该材料在150℃空气条件下的长期时效损失性能在1000小时后提高了6%。通过使用这种新型各向异性粘结磁铁(new - magfine),具有优异热稳定性和低成本特性的小型汽车电机成为可能。
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