RESEARCH ON THE TECHNOLOGY OF PREPARING PLASTIC AND THREADED COMPONENTS USING 3D PRINTING OR ADDITIVE MANUFACTURING

Naila Gasanova Naila Gasanova, Nijat Gaytaranov Nijat Gaytaranov, Nijat Gojayev Nijat Gojayev
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Abstract

Threaded components play a crucial role in ensuring the safety and reliability of systems by joining components together. Proper selection of thread type and size, ensuring proper machining and storage of components, and addressing potential issues such as leakage, vibration, and misalignment all play a special role. It is known that there is a big difference in the nature of the destruction of metal and plastic threaded connections, in particular, when the nut is made of plastics, and the bolt is made of steel, or vice versa. In this regard, at present there is no consensus in assessing the strength of plastic threaded connections. On the one hand, it is recognized that, due to a more uniform distribution of the load, plastic threaded connections have a significant load capacity. Numerous examples of the use of plastic threaded connections in pressure pipelines, in large plastic parts subjected to dynamic loads, various loaded fasteners - all these examples confirm that plastic threaded connections can withstand very high loads. Production of a thread of plastic details is rather difficult, than on metals. It is connected with the physical-mechanical processes coming in the course of production of concrete thread details from plastic by method of pressing and casting under pressure. Also mechanics of formation of plastic threads on details of the oil-field equipment on the specific properties differ from the threads received by a machining method on metals. As thread surfaces on plastic details are formed in compression molds depending on materials and the modes: temperatures, pressure and time of production. These regime parameters and guided parameters play a part at a guaranty of physicalmechanical properties of details in the course of production. The use of plastic or polymer threads in the oil and gas industry is increasing due to their unique characteristics and advantages over traditional metal threads. Recently, 3D printing (additive manufacturing) has become more widely used for the preparation of plastic threads. The article will discuss the methods and characteristics of preparing plastic threaded components, as well as their advantages and certain incompatibilities. Keywords: threaded components, plastic threaded components, preparation methods, 3D and 4D printing.
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研究使用3d打印或增材制造制备塑料和螺纹部件的技术
螺纹组件通过将组件连接在一起,在确保系统的安全性和可靠性方面起着至关重要的作用。正确选择螺纹类型和尺寸,确保零件的正确加工和储存,以及解决泄漏、振动和不对中等潜在问题,都起着特殊的作用。据了解,金属螺纹连接和塑料螺纹连接的破坏性质是有很大区别的,特别是当螺母是塑料制成的,螺栓是钢制成的,反之亦然。在这方面,目前在评估塑料螺纹连接的强度方面没有达成共识。一方面,人们认识到,由于载荷分布更均匀,塑料螺纹连接具有显着的承载能力。在压力管道中使用塑料螺纹连接,在承受动态载荷的大型塑料部件中使用塑料螺纹连接,在各种加载紧固件中使用塑料螺纹连接的许多例子-所有这些例子都证实了塑料螺纹连接可以承受非常高的载荷。生产塑料细部线比生产金属线要困难得多。它与塑料在压力下压制和浇铸混凝土螺纹细部的物理力学过程有关。此外,油田设备细节上塑料螺纹的形成机理与金属加工方法上的螺纹的具体性能不同。由于塑料细节上的螺纹表面是在压缩模具中形成的,这取决于材料和模式:温度、压力和生产时间。这些状态参数和导向参数在生产过程中对细部的物理力学性能起保证作用。由于塑料或聚合物螺纹比传统金属螺纹具有独特的特性和优势,因此在石油和天然气行业中使用的塑料或聚合物螺纹越来越多。最近,3D打印(增材制造)在塑料螺纹制备方面的应用越来越广泛。本文将讨论塑料螺纹件的制备方法和特点,以及它们的优点和某些不兼容性。关键词:螺纹构件,塑料螺纹构件,制备方法,3D和4D打印。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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