Research on LED filament spot welding robot based on machine vision

Sen Zhang, Yuanheng Zhang, Tingting Yang, Chao Jin, Genfeng Shang
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引用次数: 3

Abstract

Led filament welding mostly completed by adopting manual welding, low efficiency and high defective rate, to solve the problems of traditional LED filament welding, in this paper, a LED filament spot welding robot based on machine vision is designed. The robot can identify the lamp filament and lamp post on the production line instead of artificial, acquire the target image to process, extracting solder joint location information to complete the corresponding welding operation. The paper focus on the general structure of the robot, expounds the working principle of the robot vision system, makes intensive study on image segmentation algorithm, designed image acquisition, gray level transformation, two value transformation, edge detection and so on a series of image processing procedures. Finally, the simple 3D model of the production line and the robot body is established.
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基于机器视觉的LED灯丝点焊机器人研究
Led灯丝焊接多采用手工焊接完成,效率低,次品率高,针对传统Led灯丝焊接存在的问题,本文设计了一种基于机器视觉的Led灯丝点焊机器人。机器人可以代替人工识别生产线上的灯丝和灯柱,获取目标图像进行处理,提取焊点位置信息,完成相应的焊接操作。本文重点介绍了机器人的总体结构,阐述了机器人视觉系统的工作原理,对图像分割算法进行了深入研究,设计了图像采集、灰度变换、二值变换、边缘检测等一系列图像处理程序。最后,建立了生产线和机器人本体的简单三维模型。
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