Study on cold plate of high power electric drive controller

Yang Liu, Jiahui Zhang, Jiangquan Liu, Yuan Cao, C. Zhao, Jun Shi, Li Zhou
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Abstract

With the rapid development of global electric transmission technology, the problem of the heat dissipation is becoming more and more prominent for vehicle high-power controllers, which seriously affects the normal work and the reliability and then becomes an inevitable bottleneck problem for the development of controllers. Based on the heat dissipation problem of high-power electric drive controllers, a cold plate of controller with high power and high heat flux is developed to meet vehicular environmental conditions through the structure design, performance optimization, simulation and experimental research method of combining. The error between performance test and simulation of cold plate is controlled at about 3%, which verifies the feasibility and effectiveness of the design, optimization method and the simulation calculation method of cold plate and also provides the corresponding technical support and technical reserves for electric vehicles.
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大功率电力驱动控制器冷板研究
随着全球电力传动技术的飞速发展,车载大功率控制器的散热问题日益突出,严重影响了控制器的正常工作和可靠性,成为控制器发展不可回避的瓶颈问题。基于大功率电驱动控制器的散热问题,通过结构设计、性能优化、仿真与试验研究相结合的方法,研制出一种满足车辆环境条件的大功率高热流量控制器冷板。冷板性能测试与仿真计算的误差控制在3%左右,验证了冷板设计、优化方法和仿真计算方法的可行性和有效性,也为电动汽车提供了相应的技术支持和技术储备。
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