Relationship between surface roughness and load capacity of adhesive joints made of aluminum alloy 2024-T3 after shot peening

W. Zielecki, E. Ozga
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Abstract

The aim of the work was to investigate the influence of selected shot peening parameters on the load capacity of adhesive joints and on the surface roughness of samples made of aluminum alloy 2024-T3. The research was also aimed at verifying whether it is possible to assess the load capacity of adhesive joints on the basis of the surface roughness parameters after shot peening. The treatment variants were developed according to the matrix of the Hartley's PS/DS-P:Ha3 plan. Shot peening time varied from 60 to 180 s, ball diameter from 0.5 to 1.5 mm and compressed air pressure from 0.3 to 0.5 MPa. As a result of the analysis of the correlation between the load capacity of connections and the surface roughness, it can be concluded that the greatest relationship exists between the load capacity and the Rku parameter. The regression analysis shows that the load capacity of the connections should increase along with the increase of the Rku parameter. The study also showed that the Rku parameter is also most strongly associated with the deflection of the Almen strips. The Almen strip deflection increases with the increase of the Rku parameter. The regression equation describing the influence of shot peening parameters on the value of the Rku parameter indicates that the value of the Rku parameter increases with the increase of the treatment time and the decrease of the ball diameter and the compressed air pressure.
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2024-T3铝合金喷丸处理后粘接接头表面粗糙度与承载能力的关系
研究了喷丸强化工艺参数对2024-T3铝合金粘接接头承载能力和表面粗糙度的影响。研究还旨在验证是否可以根据喷丸处理后的表面粗糙度参数来评估粘接接头的承载能力。根据Hartley's PS/DS-P:Ha3计划矩阵开发处理变体。喷丸强化时间为60 ~ 180s,球径为0.5 ~ 1.5 mm,压缩空气压力为0.3 ~ 0.5 MPa。通过对连接件承载能力与表面粗糙度的相关性分析,可以得出承载能力与Rku参数之间的关系最大。回归分析表明,连接的承载能力随着Rku参数的增大而增大。研究还表明,Rku参数与Almen条的挠度关系最为密切。Almen带材挠度随Rku参数的增大而增大。喷丸强化参数对Rku参数值影响的回归方程表明,Rku参数值随着处理时间的增加、球径和压缩空气压力的减小而增大。
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