Quality Inspection Scheduling Problem with Adaptive Hybrid Genetic Algorithm

Tao Xu, You Zhou, Huanjun Chen, Zenan Xie, Jun-Heng Huang
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Abstract

In order to improve the efficiency and accuracy of quality testing of electronic meters, and replace the existing manual scheduling mode, automatic quality inspection job scheduling has become a natural choice for laboratories. However, different from the existing flexible job shop scheduling problem (FJSP), the quality inspection scheduling problem (QISP) has obvious differences in the correspondence between inspection tasks and batches of samples, solution constraints and the problem scale, making the existing scheduling algorithm unable to be directly applied. This paper proposes a new mathematical model for the quality inspection scheduling problem, and an adaptive hybrid genetic algorithm (AHGA). During the decoding operation, several neighborhood search strategies and heuristic rules are presented to ensure the feasibility of the solution. The elite retention strategy is introduced in the selection operation to relieve the loss of high-quality solutions. In terms of genetic operators, a mechanism for adaptive adjustment of operator crossover and mutation probability is designed to balance the global search and local search capabilities. The simulated annealing mechanism is used to speed up the algorithm's convergence and ensure the diversity of the population. Finally, the feasibility of the model and the algorithm is verified on the dataset of a state grid company.
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基于自适应混合遗传算法的质量检验调度问题
为了提高电子仪表质量检测的效率和准确性,取代现有的人工调度模式,自动质检作业调度成为实验室的自然选择。然而,与现有的柔性作业车间调度问题(FJSP)不同,质量检验调度问题(QISP)在检验任务与样品批次的对应关系、求解约束和问题规模等方面存在明显差异,使得现有的调度算法无法直接应用。本文提出了一种新的质量检测调度问题的数学模型和自适应混合遗传算法(AHGA)。在解码过程中,提出了几种邻域搜索策略和启发式规则,以保证解的可行性。在选择操作中引入精英保留策略,以减少高质量解决方案的流失。在遗传算子方面,设计了算子交叉和变异概率自适应调整机制,平衡全局搜索和局部搜索能力。采用模拟退火机制加快算法的收敛速度,保证种群的多样性。最后,在某国有电网公司数据集上验证了模型和算法的可行性。
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