Parameters optimization of short pulse laser milling Inconel 718 laser deposition manufacturing parts

Yufan Liu, Zifa Xu, Wentai Ouyang, Mina Zhang, Q. Zou, J. Jiao, Zheng Liu, Wenwu Zhang
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Abstract

Aiming at the problems of tool wear and poor consistency in the mechanical subtraction of Inconel718 nickel-based superalloy complex structural parts in the laser additive and subtractive manufacturing process. In this paper, the short pulse laser is used to perform precision subtractive processing of Inconel 718 superalloy continuous laser deposition manufacturing (LDM) parts. This paper focuses on the research of short pulse laser milling and scanning technology of Inconel718 LDM. Based on the Response Surface Method, the influence of process parameters such as scanning speed, hatch distance and scanning times on the shape accuracy of the inner channel, surface roughness, material removal rate and recast layer was explored. The optimal milling process parameters are obtained as follows: the laser power is 100 W, the scanning speed is 6000 mm / s, the scanning times are 800, and the hatch distance is 0.02 mm.
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短脉冲激光铣削Inconel 718激光沉积制造零件的参数优化
针对激光增材减材制造过程中Inconel718镍基高温合金复杂结构件机械减材存在刀具磨损和一致性差的问题。利用短脉冲激光对Inconel 718高温合金连续激光沉积加工(LDM)零件进行精密减模加工。本文主要研究了Inconel718 LDM的短脉冲激光铣削和扫描技术。基于响应面法,探讨了扫描速度、舱口距离、扫描次数等工艺参数对内通道形状精度、表面粗糙度、材料去除率和重铸层的影响。得到最佳铣削工艺参数为:激光功率为100 W,扫描速度为6000 mm / s,扫描次数为800次,舱口距离为0.02 mm。
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