Research and Application of Integrated Technology of Chemical Sand Control and Stratified Water Injection in Offshore Oilfields Injection Well

Shunchao Zhao, Yugang Zhou, Jian-hua Bai, T. Fang, Baobing Shang
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Abstract

This paper proposes an integrated technology of chemical sand control and stratified water injection in water injection well, which enlarge the inner diameter of injection well after sand control and achieve flexible stratification of injection layer. Mechanical sand control is the main method for injection wells in offshore oilfields. After sand control, the inner diameter of injection well is small and the number of injection layers is generally 3-4 layers. For reservoirs with strong longitudinal heterogeneity, it's difficult to get higher longitudinal sweep coefficient of driving and better effect of injection. The technology realizes completion by chemical sand control, without screens downhole. The ceramsite whose surface has been treated by crosslinking agent is injected into the well and heated. The crosslinking reaction occurs on the surface of the ceramsite, forming a cement layer with a thickness of 3-5cm and a certain compressive strength of 7.2MPa and a permeability of 5000mD on the wellbore. This cement layer not only can be used as a barrier to retain formation, but also can provide flow channels for fluids. Then, the stratified injection pipe string is run. The developed multi-functional packer contacts and seals the cemented layer to realize the stratification of the injection reservoir. The position and quantity of the packer are designed according to the target injection horizon to achieve flexible stratification. This technology has been successfully applied to 4 wells in the Bohai Oilfield, all of which have the characteristics of large reservoir thickness and strong vertical heterogeneity. The conventional sand control and injection technology makes it difficult for the actual injection volume to reach the target volume, and the water cut of the benefit well continues to rise. After applying the integrated technology, for a directional well with a bore diameter of 9.625 in, the maximum inner diameter can reach 9.625 in, while the inner diameter of traditional sand control methods is only 4.75 in. The number of injection layers exceeds 5, and the actual injection volume meets the designed requirement. The validity period has exceeded 40 months and continues to be effective. The water cut of the benefiting well decreases from 85% to 78%, and the oil production rate increased from 56 m3/d to 72 m3/d. The successful application of the integrated technology provides a new idea for subdivision water injection in offshore oilfields. The increase in the internal diameter of well can reduce the difficulty of operation and increase the water injection rate. The flexible stratification can improve the vertical production degree of reservoir water flooding and the overall effect of water injection.
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海上油田注水井化学防砂与分层注水一体化技术研究与应用
提出了注水井化学防砂与分层注水一体化技术,通过防砂后扩大注水井内径,实现注入层的柔性分层。机械防砂是海上油田注水井的主要防砂方法。防砂后注入井内径较小,注入层数一般为3-4层。对于纵向非均质性较强的储层,很难获得较高的纵向驱油波及系数和较好的注入效果。该技术通过化学防砂完成完井,无需井下筛管。将表面经交联剂处理过的陶粒注入井中加热。陶粒表面发生交联反应,在井筒上形成厚度为3-5cm、具有一定抗压强度7.2MPa、渗透率为5000mD的水泥层。这种水泥层不仅可以作为储层的屏障,还可以为流体提供流动通道。然后下入分层注入管柱。开发的多功能封隔器与胶结层接触并密封,实现注入油藏分层。根据目标注入层位设计封隔器的位置和数量,实现灵活分层。该技术已成功应用于渤海油田4口井,均具有储层厚度大、垂向非均质性强的特点。常规防砂注砂技术使实际注砂量难以达到目标量,效益井含水率持续上升。应用集成技术后,对于井径为9.625 in的定向井,最大内径可达9.625 in,而传统防砂方法的内径仅为4.75 in。注射层数超过5层,实际注射量满足设计要求。有效期已超过40个月并继续有效。受益井含水率由85%降至78%,产油量由56 m3/d提高至72 m3/d。该综合技术的成功应用为海上油田分段注水提供了新的思路。增加井内径可以降低作业难度,提高注水速度。柔性分层可以提高油藏注水的垂向采出程度和整体注水效果。
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