Advances in understanding of multiple factors affecting vibration weld strength of thermoplastic polymers

IF 3.8 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Journal of Advanced Joining Processes Pub Date : 2023-11-01 DOI:10.1016/j.jajp.2023.100164
Kamol Dey , Anna Gobetti , Giorgio Ramorino
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Abstract

Joining is a key part of the manufacturing process including automobile, household appliances, aircraft manufacture, and medical sectors. Vibration welding (VW), also known as linear friction welding, is the most used technique to join thermoplastic components and composites mostly due to its simplicity, controllability, versatility of applications, and cost-effectiveness in terms of thermal efficiency, compared to conventional adhesive, mechanical fastening, and other fusion bonding techniques. This review aims to provide a comprehensive overview of the recent advances in understanding the multiple factors affecting vibration weld strength of thermoplastic polymers and their composites. The key process parameters such as weld pressure, frequency, amplitude and time are discussed along with their influence on weld strength of various materials. The effects of material characteristics like crystallinity, fiber reinforcement, and nanoparticles are summarized. Furthermore, the impact of joint design factors like thickness and geometry on mechanical performance is reviewed. The current challenges and future research directions for optimizing vibration weld strength through process, material, and design selections are highlighted. The overall goal is to present updated understanding on achieving strong vibration welded joints by considering the complex interplay between processing, structure, and properties.

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影响热塑性聚合物振动焊接强度的多因素研究进展
加入是汽车、家电、飞机制造和医疗行业制造过程的关键部分。与传统的粘合剂、机械紧固和其他熔合技术相比,振动焊接(VW),也称为线性摩擦焊接,是连接热塑性部件和复合材料最常用的技术,主要是因为它简单、可控性、应用的多功能性和热效率方面的成本效益。本文综述了影响热塑性聚合物及其复合材料振动焊接强度的多种因素的最新研究进展。讨论了焊接压力、频率、振幅和时间等关键工艺参数对各种材料焊接强度的影响。总结了结晶度、纤维增强和纳米颗粒等材料特性的影响。分析了接头厚度、几何形状等设计因素对接头力学性能的影响。强调了通过工艺、材料和设计选择优化振动焊接强度的当前挑战和未来研究方向。总体目标是通过考虑加工、结构和性能之间复杂的相互作用,提出对实现强振动焊接接头的最新理解。
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来源期刊
CiteScore
7.10
自引率
9.80%
发文量
58
审稿时长
44 days
期刊最新文献
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