Combined treatment of wood with thermosetting resins and phosphorous flame retardants

Abstract

Wood modification with thermosetting resins results in improved dimensional stability and durability. However, the treatment does not enhance fire resistance. To address this, Scots pine sapwood (Pinus sylvestris L.) was impregnated with thermosetting resins such as 1,3-dimethylol-4,5-dihydroxyethyleneurea, phenol-formaldehyde resin and melamine-formaldehyde resin, along with a phosphorus polyol as the flame retardant. Both weight percent gain and cell wall bulking were measured to investigate the deposition of resin and phosphorus polyol. Fire resistance was assessed through thermogravimetric analysis, Bunsen burner test and mass loss calorimeter. The inclusion of a phosphate polyol improved thermal stability, reduced flammability and heat release. Melamine-formaldehyde resin combined with phosphorus polyol demonstrated self-extinguishing capability with the heat release rate comparable to non-combustible materials inside 400 s. Moreover, the total heat release within 600 s shows an 84% reduction compared to untreated wood.