Design and Computational Fluid Dynamics Analysis of a Fume Extraction System for a Welding Company in Guyana

Abstract

The arc welding operation results in harmful fumes being emitted where welders are exposed to dangerous metallic gases and fumes for 6 to 8 hours daily at INFAB welding company in Guyana. This paper presents a design of a fume extraction system, the design incorporates workspace dimensions, volume calculations, duct materials required, framework materials, airflow requirements, and fan selection, guided by a target of 6 air changes per hour (ACH). In addition, the calculated required airflow rate of 58,500 ft³/h ensures the selection of appropriate fans. The design aims to create a safe and healthy welding area for the employees by removing harmful fumes. Computational fluid dynamics (CFD) simulations were employed to analyse velocity and pressure distribution, offering valuable insights into airflow patterns and pressure variations.