Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting

Zhang Tianpeng, Huang Qing, Wu Xiaosong, Li Yongli, Rong Guang
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Abstract

The automotive industry has been developing for nearly a century, and the automotive manufacturing process has been gradually improved. In the process of automobile manufacturing, coating production is an indispensable part, but also the most energy-consuming production link. With the decreasing of ore energy, as well as the increasingly stringent requirements for environmental protection in various regions, the high energy consumption, non-environmental protection, low efficiency and other problems that exist in the current automotive body coating process are exposed more obviously, and a new coating process is needed to upgrade the original process. This paper reduces the emission of industrial waste water and waste gas by adopting new materials such as film pretreatment, "wet-on-wet" coating adhesive and high-solids coating, and at the same time optimises the coating on-line method, medium-free coating process and spraying method to improve the production efficiency and reduce the production cost. Through the use of new materials and new processes, a set of new automotive coating processes with low energy consumption and high efficiency has been designed and applied in automotive enterprises.
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节能环保汽车涂装工艺设计与应用
汽车工业经过近一个世纪的发展,汽车制造工艺也逐步完善。在汽车制造过程中,涂料生产是不可缺少的一个环节,也是最耗能的生产环节。随着矿石能源的不断减少,以及各地对环保要求的日益严格,当前汽车车身涂装工艺中存在的高能耗、不环保、效率低等问题更加明显地暴露出来,需要新的涂装工艺对原有工艺进行升级。本文通过采用膜前处理、“湿对湿”涂布胶粘剂、高固含量涂布等新材料,减少工业废水和废气的排放,同时对涂布在线法、无介质涂布工艺、喷涂法进行优化,提高生产效率,降低生产成本。通过采用新材料、新工艺,设计出一套低能耗、高效率的汽车涂装新工艺,并在汽车企业中应用。
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