Lube Oil Performance Enhancement Using Nano-Polymers Additives during Copolymerization Reaction

Mustafa M. Hathal, Hasan Sh. Majdi, Issam K. Salih, Rusul A. Rasool
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Abstract

Under the parameters of normal engine operation, lubricating oil typically experience periodic shifts in its viscosity. Because of this, engine oils often include polymeric additives that are referred to as viscosity modifiers. The oil is able to give acceptable fluid lubrication at extreme temps due to these additives, which are oil-soluble polymers. The aim of present work to use polymers in form of nano-composites such as Styrene, Octadecyl-methacrylate (ODMC) and Dodecyle-methcrylate (DDMC) for lube oil viscosity index and pour point enhancement during copolymerization reaction. The benzoyl peroxide was used as an initiator. Solubilizes were made using SN-150 mineral base oil from the Al-Dorha refineries in Baghdad, which had a viscosity index of 128, and a viscosity range of 0 to 100°C. Styrene and methacrylate monomer combinations were copolymerized in an SN-150 mineral base oil solution in a nitrogen atmosphere at 60-80°C. A 200 mm3 oil glass reactor fitted with a magnetic stirrer and a reflux condenser was used to conduct the reactions. Five percent by weight of the total monomer was the concentration used. With respect to the monomers, the initiator concentration was 1.0% wt. Seven hours are needed for the whole reaction cycle. The copolymer composition was modified from 5 to 25% wt.% styrene by changing the monomer combination ratio. The advanced statistical analysis is performed to find the optimum conditions by mean of surface response and multiple regression using MINITAB. The optimization finding is obtained at Styrene of 5%, DDMC of 18% and ODMC of 18%, which promotes viscosity index of 197 leading to 51% enhancement in Al-Dora lube oil.
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纳米聚合物添加剂在共聚反应中对润滑油性能的增强
在发动机正常运行的参数下,润滑油的粘度通常会经历周期性的变化。正因为如此,发动机油通常包括聚合物添加剂,称为粘度调节剂。由于这些油溶性聚合物添加剂,该油能够在极端温度下提供可接受的流体润滑。本研究的目的是利用苯乙烯、甲基丙烯酸十八烷基酯(ODMC)和甲基丙烯酸十二烷基酯(DDMC)等聚合物以纳米复合材料的形式在共聚反应中提高润滑油的粘度指数和倾点。以过氧化苯甲酰为引发剂。增溶剂使用巴格达Al-Dorha炼油厂的SN-150矿物基础油,其粘度指数为128,粘度范围为0至100°C。在60-80℃的氮气气氛中,苯乙烯和甲基丙烯酸酯单体组合在SN-150矿物基础油溶液中共聚。采用装有磁力搅拌器和回流冷凝器的200mm3油玻璃反应器进行反应。所使用的浓度为总单体重量的5%。单体引发剂浓度为1.0% wt,整个反应周期需要7小时。通过改变单体组合比,将共聚物的苯乙烯含量从5%提高到25%。利用MINITAB软件,结合表面响应和多元回归,进行了先进的统计分析,找到了最佳工艺条件。在苯乙烯用量为5%、DDMC用量为18%、ODMC用量为18%的条件下,Al-Dora润滑油的粘度指数达到197,提高了51%。
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